Chevrolet Sonic Repair Manual: Brake Pedal Travel Measurement and Inspection
Special Tools
CH-28662 Brake Pedal Effort Gauge
For equivalent regional tools, refer to Special Tools.
- With the ignition OFF and the brakes cool, apply the brakes 3–5 times, or until the brake pedal becomes firm, in order to deplete the brake booster power reserve.
- Install the CH-28662 gauge (1), or equivalent, to the brake pedal (3).
- Measure and record the distance (a) from the brake pedal (3) to the rim of the steering wheel (2). Note the points of measurement.
- Apply and maintain a force of 445 N (100 lb) to the brake pedal, as indicated on the CH-28662 gauge (1), or equivalent.
- While maintaining 445 N (100 lb) of force to the brake pedal (3), measure and record the distance (b) from the same point on the brake pedal (3) to the same point on the rim of the steering wheel (2).
- Release the brake pedal (3) and repeat steps 4 and 5 to obtain a second measurement. After obtaining a second measurement, proceed to step 7.
- Average the first and second measurements recorded for the 2 applies of the brakes.
- Subtract the initial unapplied distance (a), from the average applied distance (b)
to obtain the brake pedal travel measurement (c).
Specification
Maximum brake pedal travel – measured with the ignition OFF, brake booster power assist depleted, and the brakes cool.
Brake Pedal Pushrod Inspection
Disconnect the brake pedal pushrod (2) from the brake pedal.
Reposition the pedal pushrod boot (1) toward the front of the vehicle to
expose as much of the pedal pushrodR ...
Parking Brake
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Other materials:
When Should an Airbag Inflate?
This vehicle is equipped with airbags. See Airbag System. Airbags
are designed to inflate if the impact exceeds the specific airbag system's deployment
threshold. Deployment thresholds are used to predict how severe a crash is likely
to be in time for the airbags to inflate and help restra ...
Rear Vision Camera Location
The camera is above the license plate.
The area displayed by the camera is limited. It does not display objects that
are close to either corner or under the bumper and can vary depending on vehicle
orientation or road conditions. Displayed images may be closer or farther than they
appear.
...
Full-Cut Method Description
Note:
If corrosion of the pinch-weld flange is present, or if sheet metal
repairs or replacements are required, refinish the pinch-weld flange in
order to present a clean, primer-only surface.
If paint repairs are required, mask the flange bonding area, prior to
applying th ...
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