Chevrolet Sonic Repair Manual: Brake Pedal Travel Measurement and Inspection
Special Tools
CH-28662 Brake Pedal Effort Gauge
For equivalent regional tools, refer to Special Tools.
- With the ignition OFF and the brakes cool, apply the brakes 3–5 times, or until the brake pedal becomes firm, in order to deplete the brake booster power reserve.
- Install the CH-28662 gauge (1), or equivalent, to the brake pedal (3).
- Measure and record the distance (a) from the brake pedal (3) to the rim of the steering wheel (2). Note the points of measurement.
- Apply and maintain a force of 445 N (100 lb) to the brake pedal, as indicated on the CH-28662 gauge (1), or equivalent.
- While maintaining 445 N (100 lb) of force to the brake pedal (3), measure and record the distance (b) from the same point on the brake pedal (3) to the same point on the rim of the steering wheel (2).
- Release the brake pedal (3) and repeat steps 4 and 5 to obtain a second measurement. After obtaining a second measurement, proceed to step 7.
- Average the first and second measurements recorded for the 2 applies of the brakes.
- Subtract the initial unapplied distance (a), from the average applied distance (b)
to obtain the brake pedal travel measurement (c).
Specification
Maximum brake pedal travel – measured with the ignition OFF, brake booster power assist depleted, and the brakes cool.
Brake Pedal Pushrod Inspection
Disconnect the brake pedal pushrod (2) from the brake pedal.
Reposition the pedal pushrod boot (1) toward the front of the vehicle to
expose as much of the pedal pushrodR ...
Parking Brake
...
Other materials:
Fog Lamps (RS)
To replace the front fog lamp bulb:
1. Locate the fog lamp located under the front fascia.
2. Remove the cap from the back of the fog lamp assembly.
3. Disconnect the electrical connector from the fog lamp bulb assembly.
4. Remove the bulb by turning it counterclockwise and pulling it straight ...
Center Pillar Reinforcement Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Warning: Refer to Glass and Sheet Metal Handling Warning.
Note: The center pillar upper stiffener is made of Dual Phase
Steel and should be replaced only at ...
Control Valve Body Assembly Disassemble (Gen 1)
Control Valve Body Assembly Disassemble
Callout
Component Name
1
Control Solenoid Valve Support
2
Control Valve Body Bolt M5 x 40.5 (Qty: 1)
3
...
0.0125