Chevrolet Sonic Repair Manual: Brake Rotor Assembled Lateral Runout Correction
Note:
- Brake rotor thickness variation MUST be checked BEFORE checking for assembled lateral runout (LRO). Thickness variation exceeding the maximum acceptable level can cause brake pulsation. Refer to Brake Rotor Thickness Variation Measurement.
- Brake rotor assembled lateral runout (LRO) exceeding the maximum allowable specification can cause thickness variation to develop in the brake rotor over time, usually between 4,800–11,300 km (3,000–7,000 mi). Refer to Brake Rotor Assembled Lateral Runout Measurement.
Review the following acceptable methods for bringing the brake disc assembled LRO to within specifications. Determine which method to use for the vehicle being repaired.
- The indexing method of correcting assembled LRO is most effective when the LRO specification is only exceeded by a relatively small amount: 0.025–0.127 mm (0.001–0.005 in). Indexing is used to achieve the best possible match of high spots to low spots between related components. Refer to Brake Rotor Assembled Lateral Runout Correction - Indexing.
- The on-vehicle brake lathe method is used to bring the LRO to within specifications through compensating for LRO while refinishing the brake rotor. Refer to Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe.
If the assembled LRO cannot be corrected using these methods, then other components must be suspected as causing and/or contributing to the LRO concern.
Brake Rotors
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Brake Rotor Assembled Lateral Runout Correction - Indexing
Special Tools
CH-45101-100 Conical Brake Rotor Washers
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
Note:
Brake ro ...
Other materials:
Front Lower Grille Replacement
Front Lower Grille Replacement
Callout
Component Name
Preliminary Procedures
Remove the front bumper fascia assembly. Refer to Front Bumper Fascia
Replacement.
Remove the front bumper fascia energy absorber. Refer to Fron ...
Valve Lifter Installation
Special Tool
EN-845 Suction Device
For equivalent regional tools, refer to Special Tools.
Note: Observe the correct locations.
Note: Coat the sliding surfaces with NEW engine oil.
Install the 16 valve lifter (1), using the EN-845 suction device . ...
Engine Replacement (Automatic Transmission)
Special Tools
J-45859 Wheel Drive Shaft Remover
CH-807 Closure Plugs
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the battery and battery tray. Refer to
Battery Tray Replacement.
Relieve the fuel system pressure. Refer to
Fuel Pre ...
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