Chevrolet Sonic Repair Manual: Charge Air Cooler Outlet Air Hose Replacement
- Removal Procedure
-
- Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3).
- Disconnect the intake air pressure and temperature sensor harness connector.
- Remove the plastic fasteners (1) from the charge air cooler outlet air pipe to frame bracket (2).
- Unclip the retainer spring (1).
- Remove the charge air cooler outlet air hose (2) from the charge air cooler (3).
- Transfer parts as necessary.
- Installation Procedure
-
- Install the charge air cooler outlet air hose (2) to charge air cooler (3).
- Clip the in retainer spring (1).
- Connect the intake air pressure and temperature sensor harness connector.
- Install the plastic fasteners (1) to the charge air cooler outlet air pipe to frame bracket (2).
- Install the charge air cooler inlet air pipe to the turbocharger.
- Tighten the clamp (1).
- Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Caution:
Refer to Fastener Caution.
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front bumper fascia. Refer to Front Bumper Fascia ...
Charge Air Cooler Replacement
Charge Air Cooler Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the negative battery cable. Refer to Battery ...
Other materials:
Dimensions - Body (4NB)
Point-to-point measurements are for reference only. All measurements are given
in millimeters. Use these measurements for diagnosing and estimating. Point-to-point
measurements are duplicated with tram bar pointers set at equal lengths. All die
marks, holes, slots, and fasteners are measured t ...
Evaporative Emission Canister Replacement (Steel Tank)
Removal Procedure
Remove the evaporative emission canister bracket fasteners (1).
Disconnect the purge solenoid valve electrical connector (1).
Disconnect the evaporative emission canister vent hose (2).
Disconnect the evaporative emission c ...
Main Shaft Assemble (Gen 1)
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
Install the 4th gear bearing assembly (1).
Note: The 3rd gear blocking ring lugs must be aligned with the
3rd/4th gear synchronizer assembly groov ...
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