Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Outlet Air Hose Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure
  1. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.


  2. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3).
  3. Disconnect the intake air pressure and temperature sensor harness connector.

  4. Remove the plastic fasteners (1) from the charge air cooler outlet air pipe to frame bracket (2).

  5. Unclip the retainer spring (1).
  6. Remove the charge air cooler outlet air hose (2) from the charge air cooler (3).
  7. Transfer parts as necessary.
Installation Procedure

    Install the charge air cooler outlet air hose (2) to charge air cooler (3).
  1. Install the charge air cooler outlet air hose (2) to charge air cooler (3).
  2. Clip the in retainer spring (1).
  3. Connect the intake air pressure and temperature sensor harness connector.

  4. Install the plastic fasteners (1) to the charge air cooler outlet air pipe to frame bracket (2).

  5. Install the charge air cooler inlet air pipe to the turbocharger.
  6. Caution:

    Refer to Fastener Caution.

  7. Tighten the clamp (1).
  8. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the front bumper fascia. Refer to Front Bumper Fascia ...

Charge Air Cooler Replacement
Charge Air Cooler Replacement Callout Component Name Preliminary Procedures Disconnect the negative battery cable. Refer to Battery ...

Other materials:

Tire Dismounting and Mounting (Match Mounting)
Match mounting is required on any wheel/tire assembly not within RFV specification. Important: If a wheel/tire assembly is not within the RFV specification after match mounting, the tire must be returned to the tire manufacturer. All wheel weights should be removed prior ...

Engine Replacement
Special Tools EN-48244 Engine Assembly Remove/Install Pallet Supporter Removal Procedure Remove the battery and battery tray. Refer to Battery Tray Replacement. Relieve the fuel system pressure. Refer to Fuel Pressure Relief. Recover the refrigerant. Refer to Refrigera ...

Radiator Outlet Hose Replacement (LDE LUW)
Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, Refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the radiator outlet hose clamp (1) at the engine using BO-38185 ...

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