Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Outlet Air Hose Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure
  1. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.


  2. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3).
  3. Disconnect the intake air pressure and temperature sensor harness connector.

  4. Remove the plastic fasteners (1) from the charge air cooler outlet air pipe to frame bracket (2).

  5. Unclip the retainer spring (1).
  6. Remove the charge air cooler outlet air hose (2) from the charge air cooler (3).
  7. Transfer parts as necessary.
Installation Procedure

    Install the charge air cooler outlet air hose (2) to charge air cooler (3).
  1. Install the charge air cooler outlet air hose (2) to charge air cooler (3).
  2. Clip the in retainer spring (1).
  3. Connect the intake air pressure and temperature sensor harness connector.

  4. Install the plastic fasteners (1) to the charge air cooler outlet air pipe to frame bracket (2).

  5. Install the charge air cooler inlet air pipe to the turbocharger.
  6. Caution:

    Refer to Fastener Caution.

  7. Tighten the clamp (1).
  8. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the front bumper fascia. Refer to Front Bumper Fascia ...

Charge Air Cooler Replacement
Charge Air Cooler Replacement Callout Component Name Preliminary Procedures Disconnect the negative battery cable. Refer to Battery ...

Other materials:

Connecting a USB Storage Device or iPod/iPhone
To connect a USB storage device, connect the device to the USB port. To connect an iPod/iPhone, connect one end of the device’s cable to the iPod/iPhone and the other end to the USB port. The iPod/iPhone charges while it is connected to the vehicle if the vehicle is in the ACC/ACCESSORY or O ...

Control Solenoid Valve and Transmission Control Module Assembly Installation
Control Solenoid Valve and Transmission Control Module Assembly Installation Callout Component Name 1 Control Solenoid Valve Assembly Filter Plate Caution: Use care when removing or installing the filter plate ...

Clutch System Description and Operation
Clutch Spin Down Time Inspect the clutch spin down time as follows: Apply the parking brake and block the vehicle wheels. Shift the manual transmission into NEUTRAL. Start the engine. Run the engine at idle speed. Engage the clutch. Disengage the clutch. Wait 9 seconds. ...

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