Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Charge Air Cooler Replacement

Charge Air Cooler Replacement
Callout	Component Name
Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front fascia. Refer to Front Bumper Fascia Replacement. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.
1	Charge Air Cooler Fastener (Qty 2) Caution: Refer to Fastener Caution. Tighten 10 Y (89 lb in)
2	Charge Air Cooler Procedure Pull the charge air cooler upward to release the cooler from the rubber grommets.
3	Charge Air Cooler Air Deflector Fasteners (Qty 2) Procedure Remove the charge air cooler air deflector fasteners.
4	Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Intake Manifold

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Other materials:

Hood Insulator Replacement
Hood Insulator Replacement Callout Component Name 1 Hood Insulator Plastic Retainer (Qty:?€‰6) 2 Hood Insulator Procedure Ensure the 3 integral tabs are secured to the hood. ...

Engine Coolant Temperature Sensor Replacement (Radiator)
Engine Coolant Temperature Sensor Replacement - Radiator Callout Component Name Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling. 1 Retaining ...

Manual Transmission Shift Lever Cable Adjustment
Special Tools DT-527-A Adjuster or 5mm drill bit For equivalent regional tools, refer to Special Tools. Note: Not using the specified tools may lead to shift system mis-adjustment. Remove the floor console. Refer to Front Floor Console Replacement. Lift upward an ...

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