Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Inlet Air Hose Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Charge Air Cooler Inlet Air Hose Replacement

Removal Procedure
  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.


  3. Loosen the charge air cooler inlet air pipe clamp (1) at the turbocharger outlet.

  4. Unclip the retainer spring (1) at the charge air cooler inlet.
  5. Remove the charge air cooler inlet air hose (2) from the charge air cooler (3) and remove the hose from the vehicle.
Installation Procedure

    Install the charge air cooler inlet air hose (2) to charge air cooler (3).
  1. Install the charge air cooler inlet air hose (2) to charge air cooler (3).
  2. Clip the in retainer spring (1).

  3. Install the charge air cooler inlet air pipe to the turbocharger outlet.
  4. Caution:

    Refer to Fastener Caution.

  5. Tighten the clamp (1).
  6. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
  7. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Turbocharger Wastegate Regulator Solenoid Valve Replacement
Charge Air Bypass Regulator Solenoid Valve Replacement Callout Component Name Preliminary Procedure Disconnect the radiator out ...

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Other materials:

All-Season Tires
This vehicle may come with all-season tires. These tires are designed to provide good overall performance on most road surfaces and weather conditions. Original equipment tires designed to GM's specific tire performance criteria have a TPC specification code molded onto the sidewall. Origi ...

Engine Coolant Temperature Sensor Replacement (Radiator)
Engine Coolant Temperature Sensor Replacement - Radiator Callout Component Name Preliminary Procedures Drain the cooling system. Refer to  Cooling System Draining and Filling. 1 Retaining C ...

Starter Installation
Install the starter (4). Install the lower starter bolt stud (3) and if equipped the washer. Install the upper starter bolt (2) and if equipped the washer (1). Caution: Refer to Fastener Caution. Tighten the starter bolt and starter bolt stud to 25 ...

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