Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Inlet Air Hose Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Charge Air Cooler Inlet Air Hose Replacement

Removal Procedure
  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.


  3. Loosen the charge air cooler inlet air pipe clamp (1) at the turbocharger outlet.

  4. Unclip the retainer spring (1) at the charge air cooler inlet.
  5. Remove the charge air cooler inlet air hose (2) from the charge air cooler (3) and remove the hose from the vehicle.
Installation Procedure

    Install the charge air cooler inlet air hose (2) to charge air cooler (3).
  1. Install the charge air cooler inlet air hose (2) to charge air cooler (3).
  2. Clip the in retainer spring (1).

  3. Install the charge air cooler inlet air pipe to the turbocharger outlet.
  4. Caution:

    Refer to Fastener Caution.

  5. Tighten the clamp (1).
  6. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
  7. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Turbocharger Wastegate Regulator Solenoid Valve Replacement
Charge Air Bypass Regulator Solenoid Valve Replacement Callout Component Name Preliminary Procedure Disconnect the radiator out ...

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Other materials:

Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps
Sedan Taillamp Shown, Hatchback Taillamp Similar 1. Back-up Lamp 2. Turn Signal Lamp 3. Stop Lamp/Taillamp 4. Sidemarker Lamp To replace one of these bulbs: 1. Open the trunk. 2. Remove the two screws, which secure the taillamp assembly. 3. Remove the taillamp assembly by pulling it stra ...

Special Tools
Illustration Tool Number/ Description EL 35616-F J 35616 Terminal Test Kit ...

Throttle Body Assembly Installation
Install a NEW throttle body seal. Install the throttle body (1). Caution: Refer to Fastener Caution. Install the 4 throttle body bolts (2) and tighten to  8 Y (71 lb in). ...

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