Chevrolet Sonic Repair Manual: Clutch and Differential Housing Disassemble
Special Tools
- M-680770 Universal Sliding Mallet
- R-0007758 Holding Fixture
- R-0407008 Counter Shaft Bearing Remover
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407013 Gearshift Device Bushing Puller
- R-0007761 Universal Handle for Pullers and Installers
- T-0207928 Retainer Remover
For equivalent regional tools, refer to Special Tools.
- Remove the vehicle speed sensor bolt (1) and vehicle speed sensor assembly (2).
- Remove and discard the vehicle speed sensor O-ring seal (3).
- Remove the transmission magnet (1).
- Using the T-0207928 retainer remover (3) with the M-680770 sliding mallet (2) remove the front wheel drive shaft oil seal assembly (1).
- Remove the clutch yoke shaft bushings (1).
- Remove the clutch release bearing collar bolt (1).
- Remove the clutch release bearing collar (2).
- Remove the clutch release bearing collar O-ring seal (3).
- Remove the input shaft front bearing assembly (3) using the R-0407010 driver (2) and the R-0007761 handle (1).
- Remove the main shaft front bearing assembly (1) using the R-0407008 remover .
- Remove the shift shaft bushings (3) using the R-0407013 puller (2) and the M-680770 mallet (1).
- Remove the clutch and differential housing (1) from the R-0007758 holding fixture .
Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Differential Case Assemble
Special Tools
J-810721 Axle Shaft Seal Remover Support Base
R-0407011 Bearing Race Remover
R-0407012 Differential Carrier Cone Bearing Cap Driver
R-0007761 Universal Handle for Pullers and ...
Other materials:
Windshield Header Courtesy Lamp Replacement
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Windshield Header Courtesy Lamp Replacement
Callout
Component Name
1
Windshield Header Courtesy Lamp
Procedures
Grasp the courtesy lamp assembly and pull downward to release the
retainer clips ...
Engine Coolant Fan Resistor Mount Repair
Engine Coolant Fan Resistor Mount Repair
Callout
Component Name
Preliminary Procedure
Remove the fasteners securing the radiator surge tank to the engine
shroud and position the surge tank out of the way. Refer to Radiator
...
Starting System Description and Operation
The starter motors are non-repairable starter motors. They have pole pieces that
are arranged around the armature. Both solenoid windings are energized. The pull-in
winding circuit is completed to the ground through the starter motor. The windings
work together magnetically to pull and hold in ...
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