Chevrolet Sonic Repair Manual: Door Lock and Ignition Lock Folding Key Blade Removal and Installation
Special Tools
BO-51098 Flip Key Blade Fixture
For equivalent region tools, refer to Special Tools.
- Insert the RKE transmitter in the fixture as shown.
- Using the BO-51098 fixture, drive the retention pin from the transmitter assembly as shown.
- Remove the key blade from the transmitter assembly.
- Install the coded blank into the transmitter assembly, insure the indentation on the key blade faces the retention pin.
- Using needle nose pliers, insert the pin half way into the transmitter assembly.
- Using the BO-51098 fixture, drive the roll pin flush to the surface.
Caution:
Failure to properly support the Remote Keyless Entry (RKE) transmitter assembly while replacing the key blade may cause internal damage to the transmitter assembly.
Note:
It may be necessary to dress the pin drift on a grinder to maintain the diameter in order to drive the pin through the housing.
Note:
Use caution not to damage the surface, chrome plating, in the following steps.
Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
High Security keys are available from the service parts system.
Obtain the key code from the security card or from the GM Dealer World, Parts,
Key Code Look Up system.
If you have the key code a ...
Other materials:
Radio without Touchscreen
Connect a 3.5mm (1/8 in) cable to the auxiliary input jack to use a portable
audio player.
Playback of an audio device that is connected to the 3.5mm (1/8 in) jack can
only be controlled using the controls on the device.
Adjusting the Volume
Turn the /VOL knob to adjust the
volume of the i ...
Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt.
Set the pistons 1 and 4 to TDC in direction of engine rotation.
Note: Note cylinder sequence.
Mark the connecting rod with the connecting rod bearing cover (1).
Remove the 4 connecting rod bearing caps bol ...
Oil Level Indicator and Tube Installation
Install a NEW oil level indicator tube gasket.
Install the oil level indicator tube (2).
Caution: Refer to Fastener Caution.
Install the oil level indicator tube bolt (1) and tighten to 15 Y (11 lb ft).
Install the oil dipstick.
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