Chevrolet Sonic Repair Manual: Door Lock and Ignition Lock Folding Key Blade Removal and Installation
Special Tools
BO-51098 Flip Key Blade Fixture
For equivalent region tools, refer to Special Tools.
- Insert the RKE transmitter in the fixture as shown.
- Using the BO-51098 fixture, drive the retention pin from the transmitter assembly as shown.
- Remove the key blade from the transmitter assembly.
- Install the coded blank into the transmitter assembly, insure the indentation on the key blade faces the retention pin.
- Using needle nose pliers, insert the pin half way into the transmitter assembly.
- Using the BO-51098 fixture, drive the roll pin flush to the surface.
Caution:
Failure to properly support the Remote Keyless Entry (RKE) transmitter assembly while replacing the key blade may cause internal damage to the transmitter assembly.
Note:
It may be necessary to dress the pin drift on a grinder to maintain the diameter in order to drive the pin through the housing.
Note:
Use caution not to damage the surface, chrome plating, in the following steps.
Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
High Security keys are available from the service parts system.
Obtain the key code from the security card or from the GM Dealer World, Parts,
Key Code Look Up system.
If you have the key code a ...
Other materials:
Rear Side Door Upper Hinge and Lower Hinge Replacement
Rear Side Door Upper Hinge and Lower Hinge Replacement
Callout
Component Name
1
Rear Side Door Upper Hinge to Body Bolts (Qty:?€‰2)
Caution: Refer to Fastener Caution.
Procedures
Before removing t ...
Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors Warning.
Note: The fuel tank must be drained with a suitable, commercially-available
fuel removal unit and suction hose - follow safety regulations and national
legislation. The fuel tank is fitted with a refill limit float valve. T ...
Ignition Coil Removal
Special Tools
EN-6009 Remover and Installer Ignition Module
For equivalent regional tools, refer to Special Tools.
Remove the 2 ignition coil bolts (1).
Install EN-6009 remover and installer (2) and remove the ignition
coil (1).
...
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