Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Warm Up Three-Way Catalytic Converter Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Warm Up Three-Way Catalytic Converter Installation


    Install the warm up three way catalytic converter (5) to the brackets and
  1. Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2).
  2. Note:

    Never re-use the V-clamp.

  3. Install a NEW warm up three way catalytic converter V-clamp (1).
  4. Install the 2 catalytic converter to catalytic converter bracket nuts (4) and (6) and hand tighten.
  5. Hand tighten the catalytic converter V-clamp.
  6. Connect the heated oxygen sensor wiring harness (3) to retainer clip.

  7. The catalytic converter V-clamp (1) should be installed in the shown position.
  8. Caution:

    Refer to Fastener Caution.

  9. Tighten the catalytic converter to catalytic converter bracket nuts to  22 Y (16 lb ft)

    .

  10. Tighten the catalytic converter V-clamp to  13 Y (115 lb in)

    .

Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement Callout Component Name Warning: Refer to Protective Goggles and Glove Wa ...

Warm Up Three-Way Catalytic Converter Removal
Disconnect the heated oxygen sensor wiring harness (3) from retainer clip. Remove the 2 catalytic converter to catalytic converter bracket nuts (4) and (6). ...

Other materials:

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn the ignition to LOCK/OFF in each shift lever position. For automatic transmission vehicles, the ignition should turn to LOCK/OFF only when the shift lever is in P (Park). For manual transmission vehicles, the ignition should turn t ...

Heater Core Replacement
Heater Core Replacement Callout Component Name Preliminary Procedures Remove the Heater and Air Conditioning Evaporator and Blower Module. Refer to Heater and Air Conditioning Evaporator and Blower Module Removal and Inst ...

Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors Warning. Note: The fuel tank must be drained with a suitable, commercially-available fuel removal unit and suction hose - follow safety regulations and national legislation. The fuel tank is fitted with a refill limit float valv ...

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