Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Warm Up Three-Way Catalytic Converter Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Warm Up Three-Way Catalytic Converter Installation


    Install the warm up three way catalytic converter (5) to the brackets and
  1. Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2).
  2. Note:

    Never re-use the V-clamp.

  3. Install a NEW warm up three way catalytic converter V-clamp (1).
  4. Install the 2 catalytic converter to catalytic converter bracket nuts (4) and (6) and hand tighten.
  5. Hand tighten the catalytic converter V-clamp.
  6. Connect the heated oxygen sensor wiring harness (3) to retainer clip.

  7. The catalytic converter V-clamp (1) should be installed in the shown position.
  8. Caution:

    Refer to Fastener Caution.

  9. Tighten the catalytic converter to catalytic converter bracket nuts to  22 Y (16 lb ft)

    .

  10. Tighten the catalytic converter V-clamp to  13 Y (115 lb in)

    .

Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement Callout Component Name Warning: Refer to Protective Goggles and Glove Wa ...

Warm Up Three-Way Catalytic Converter Removal
Disconnect the heated oxygen sensor wiring harness (3) from retainer clip. Remove the 2 catalytic converter to catalytic converter bracket nuts (4) and (6). ...

Other materials:

Safety Belts
This section of the manual describes how to use safety belts properly. It also describes some things not to do with safety belts. Warning Do not let anyone ride where a safety belt cannot be worn properly. In a crash, if you or your passenger(s) are not wearing safety belts, injuries can be mu ...

Outside Rearview Mirror Glass Replacement
Removal Procedure Warning: Approved safety glasses and gloves should be worn when performing this procedure to reduce the chance of personal injury. Place masking tape over the mirror glass. Carefully push the outside rearview mirror glass upward and int ...

Clutch Master Cylinder Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Remove the clutch master cylinder reservoir hose (1) from the clutch master cylinder. Unclip th ...

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