Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Catalytic Converter Replacement (LUV)

Removal Procedure Warning: Refer to Exhaust Service Warning. Warning: Refer to Protective Goggles and Glove Warning. Remove the exhaust manifold heat shield. Refer to ...

Warm Up Three-Way Catalytic Converter Installation

Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2). Note: Never re-us ...

Other materials:

Manual Mode
To use this feature: 1. Move the shift lever from D (Drive) rearward to M(Manual Mode). While driving in manual mode, the transmission will remain in the driver selected gear. When coming to a stop in the manual position, the vehicle will automatically shift into 1 (First) gear. 2. Press th ...

Differential Case Disassemble
Special Tools 6-9607346 Sensor Ring Gear Puller J-810704 Steering Column Center Bar Puller J-810721 Axle Shaft Seal Remover Support Base R-0006749 Support Base R-0407011 Bearing Race Remover R-0007761 Universal Handle for Pullers and Installers S-9407195 Pinion Gear Case Bearing ...

Engine Oil Cooler Disassemble
Remove the oil cooler coolant inlet hose clamp (2). Remove the oil cooler coolant inlet hose (1). Remove the oil cooler coolant inlet pipe bolt (7) Remove the oil cooler coolant inlet pipe (3) and the seal ring (6). Remove the oil cooler coolant out ...

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