Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Catalytic Converter Replacement (LUV)

Removal Procedure Warning: Refer to Exhaust Service Warning. Warning: Refer to Protective Goggles and Glove Warning. Remove the exhaust manifold heat shield. Refer to ...

Warm Up Three-Way Catalytic Converter Installation

Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2). Note: Never re-us ...

Other materials:

Front Bumper Fascia Air Deflector Replacement
Front Bumper Fascia Air Deflector Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement. ...

Brake Shoe Replacement (J93, J94)
Removal Procedure Warning: Refer to Brake Dust Warning. Note: Always replace brake shoes in axle sets. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and In ...

Power Steering Pump Belt Installation
Special Tools EN-50098 Belt Installer For equivalent regional tools, refer to Special Tools. Install EN-50098 installer (2) and a NEW power steering pump belt (1) to water pump pulley and power steering pump pulley. Turn the engine slowly clockwise at the crankshaft ...

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