Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Catalytic Converter Replacement (LUV)

Removal Procedure Warning: Refer to Exhaust Service Warning. Warning: Refer to Protective Goggles and Glove Warning. Remove the exhaust manifold heat shield. Refer to ...

Warm Up Three-Way Catalytic Converter Installation

Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2). Note: Never re-us ...

Other materials:

Audio Settings
The audio settings can be set for each radio band and each audio player source. To quickly reset an audio setting value to 0: 1. Press the TONE button. 2. Select the audio setting. 3. Press and hold the Push/MENU/ TUNE button until the value changes to 0. Press the BACK button to go back to ...

Rear Side Door Window Regulator Replacement (Sedan)
Rear Side Door Window Regulator Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. Preliminary Procedure Remove the front side door window from the guide. Do Not remove ...

Transmission Case Assemble (Gen 2)
Special Tools 3-9506289 Universal Adapter J-840733 Driver R-0007758 Holding Fixture R-0007761 Universal Handle R-0007770 Holding Fixture Adapter Plates T-9804669 Seal Installer T-0307000 Extractor and Driver Fixture For equivalent regional tools, refer to Special Tools. ...

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