Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Exhaust Manifold with Catalytic Converter Replacement (LUW)



Exhaust Manifold with Catalytic Converter Replacement

Callout

Component Name

Warning:

Refer to Protective Goggles and Glove Warning.

Warning:

Refer to Exhaust Service Warning.

Preliminary Procedure

  1. Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement.
  2. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.

1

Exhaust Manifold to Cylinder Head Nut (Qty: 9)

Caution:

Refer to Fastener Caution.

Tighten


15 Y (11 lb ft)

2

Exhaust Manifold Gasket

3

Exhaust Manifold Brace Bolt (Qty: 4)

Tighten


20 Y (15 lb ft)

4

Exhaust Manifold Brace

5

Exhaust Manifold with Catalytic Converter

Procedure

  1. Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter.
  2. Clean the sealing surfaces.
  3. Replace the exhaust gasket with a NEW gasket.
  4. Replace the exhaust manifold nuts with NEW nuts.
Catalytic Converter Replacement (LUV)
Removal Procedure Warning: Refer to Exhaust Service Warning. Warning: Refer to Protective Goggles and Glove Warning. Remove the exhaust manifold heat shield. Refer to ...

Warm Up Three-Way Catalytic Converter Installation
Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2). Note: Never re-us ...

Other materials:

Charging System Light
This light will come on briefly when the ignition is turned on, and the engine is not running, as a check to show it is working. It should go out when the engine is started. If it stays on, or comes on while driving, there may be a problem with the electrical charging system. Have it checked ...

Overview (Radio with CD/USB)
91011121314151617 O /VOL (Power/Volume) Turns the system on or off and adjusts the volume. Z (Eject) Removes a disc from the CD slot. Buttons 1−6 Radio: Saves and selects favorite stations. AUX Port 3.5 mm (1/8 in) connection for external devices. ...

Rear Wheelhouse Liner Replacement (Sedan - Right)
Rear Wheelhouse Liner Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. 1 Rear Wheelhouse Panel Liner ...

В© 2014-2025 Copyright www.csmans.com
 
0.0067