Chevrolet Sonic Repair Manual: Engine Oil Cooler Inlet Pipe Replacement (LUW)
- Removal Procedure
-
- Drain the cooling system. Refer to Cooling System Draining and Filling.
- Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with Catalytic Converter Replacement.
- Remove the engine oil cooler pipe bolts (1) and the engine oil cooler pipe (2).
- Remove the engine oil cooler outlet pipe bolts (1) and the engine oil cooler outlet pipe bracket (2).
- Remove the engine oil cooler assembly bolts (1) and remove the cooler (2).
- Remove the engine oil cooler inlet pipe (4) and seals (3).
- Installation Procedure
-
- Replace the seals on the engine oil cooler outlet pipe and the engine oil cooler pipe.
- Install the engine oil cooler inlet pipe (4) with NEW seals (3) to the engine oil cooler assembly.
- Position the engine oil cooler assembly (2) to the engine block.
- Install the engine oil cooler assembly bolts (1) and tighten to 25 Y
(19 lb ft)
.
- Install the engine oil cooler outlet pipe mounting bolts (1) and the
bracket (2) to the water pump housing and tighten to 8 Y (71 lb in)
.
- Install the engine oil cooler pipe (3) to the thermostat housing and
tighten bolts (1) to 8 Y (71 lb in)
.
- Install the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with Catalytic Converter Replacement.
- Fill the cooling system. Refer to Cooling System Draining and Filling.
- Start the engine and check for coolant leaks.
Caution:
Refer to Fastener Caution.
Engine Oil Cooler Coolant Inlet Hose Replacement (LUV)
Engine Oil Cooler Coolant Inlet Hose Replacement
Callout
Component Name
Preliminary Procedure
Open the hood.
Drain the cooling ...
Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement
Callout
Component Name
Preliminary Procedure
Drain the cooling system. Refer to Cooling S ...
Other materials:
Safety Function Override
If the battery on the vehicle has been recharged or disconnected, or is not working,
the windows will need to be reprogrammed for the express-up feature to work. Before
reprogramming, replace or recharge the vehicle's battery.
To program the driver window:
1. With the ignition in ACC/ ACCE ...
Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
High Security keys are available from the service parts system.
Obtain the key code from the security card or from the GM Dealer World, Parts,
Key Code Look Up system.
If you have the key code and access to a Triax-E., BD Laser or other code key
cutting machine from the GM Dealer Equipment C ...
Heater Core Replacement
Heater Core Replacement
Callout
Component Name
Preliminary Procedures
Remove the Heater and Air Conditioning Evaporator and Blower Module.
Refer to Heater and Air Conditioning Evaporator and Blower Module Removal
and Inst ...
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