Chevrolet Sonic Repair Manual: Rear Disc Brake Mounting and Hardware Inspection

Chevrolet Sonic Repair Manual / Chassis / Brakes / Disc Brakes / Rear Disc Brake Mounting and Hardware Inspection

Warning:

Refer to Brake Dust Warning.

Caution:

Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.

Without disconnecting the hydraulic brake hose fitting, remove rear brake caliper and support with heavy mechanics wire. Refer to Rear Disc Brake Pads Replacement.

Remove the disc brake pads (1) from the brake caliper mounting bracket (2).
Inspect the disc brake pad mounting hardware (3) for the following:

Missing mounting hardware.
Excessive corrosion.
Bent pad retainer spring.
Looseness at the brake caliper bracket.
Looseness at the disc brake pads.
Excessive contaminants in the brake caliper bracket surface and caliper bracket bolt threaded holes.

If any of the conditions listed are found, the disc brake pad mounting hardware requires replacement.

Ensure the disc brake pads are held firmly in place on the caliper bracket, yet slide easily on the mounting hardware without binding.

Install the disc brake pads to the caliper bracket.

Install the rear brake caliper to the bracket. Refer to Rear Disc Brake Pads Replacement

Rear Brake Shield Replacement

Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the rear tire and wheel assembl ...

Rear Wheel Bearing and Hub Replacement (Disc Brake)

Special Tools EN–45059 Angle Meter For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and suitably support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Storing the Tire Sealant and Compressor Kit
The tire sealant and compressor kit is located in the rear storage area. 1. Lift the trim cover. 2. Remove the tire sealant canister (1) and the compressor (2). To store the tire sealant canister and compressor: 1. Attach the sealant/air hose to the sealant canister inlet valve. 2. Return the ...

Special Tools
Illustration Tool Number/Description EL 46079 Tire Pressure Monitor Diagnostic Tool el50448oec-t5 EL 50448 Tire Pressure Monitor Sensor Activation Tool ...

Air Conditioning (AC) Refrigerant Filter Replacement
Special Tools GE 39400-A Halogen Leak Detector For equivalent regional tools, refer to Special Tools. Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the air conditioning condenser. Refer to Air Conditioning Condenser Repl ...

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