Chevrolet Sonic Repair Manual: Door Lock and Ignition Lock Folding Key Blade Removal and Installation

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Door Lock and Ignition Lock Folding Key Blade Removal and Installation

Special Tools

BO-51098 Flip Key Blade Fixture

For equivalent region tools, refer to Special Tools.

Caution:

Failure to properly support the Remote Keyless Entry (RKE) transmitter assembly while replacing the key blade may cause internal damage to the transmitter assembly.

Insert the RKE transmitter in the fixture as shown.

Note:

It may be necessary to dress the pin drift on a grinder to maintain the diameter in order to drive the pin through the housing.

Using the BO-51098 fixture, drive the retention pin from the transmitter assembly as shown.

Remove the key blade from the transmitter assembly.
Install the coded blank into the transmitter assembly, insure the indentation on the key blade faces the retention pin.

Note:

Use caution not to damage the surface, chrome plating, in the following steps.

Using needle nose pliers, insert the pin half way into the transmitter assembly.

Using the BO-51098 fixture, drive the roll pin flush to the surface.

Door Lock Switch Replacement

Door Lock Switch Replacement Callout Component Name Preliminary Procedure Remove the heater and air conditioning control. Refer ...

Door Lock and Ignition Lock Folding and Non-Folding Key Cutting

High Security keys are available from the service parts system. Obtain the key code from the security card or from the GM Dealer World, Parts, Key Code Look Up system. If you have the key code a ...

Other materials:

Transmission Replacement (With 1.6L or 1.8L Engine)
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Without draining the coolant or removing the hoses, remove and position aside the radiator surge tank. Refer to Radiator Surge Tank Replacement. Remove the transmission range selector lever cabl ...

Radiator Replacement (LUV)
Removal Procedure Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. Remove the front compartment front insulator cover. Refer to Front Compartment Front Insulator Cover Replacement. Remove the engine coolant fan shroud. Refer to Engine Coo ...

Exhaust Rear Muffler Replacement (LUV,LUW)
Special Tools CH-6614 Chain Pipe Cutter For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Exhaust Service Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Cut the exhaust rear mu ...

0.005