Chevrolet Sonic Repair Manual: Drive Belt Tensioner Replacement
Special Tools
- EN-955 Locking Pin
- EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse
Liner Inner Front Extension Replacement
- Install the engine support fixture. Refer to Engine Support Fixture.
- Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Right Side.
- Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).
- Move the drive belt tensioner clockwise until the drive belt tensioner
can be fixed with EN-955 locking pin (1).
- Remove the EN-48488 holding wrench .
- Remove the drive belt.
- Repeat steps 4 and 5 in order to remove the EN-955 locking pin
from the drive belt tensioner.
- Remove the lower drive belt tensioner bolt (1).
- Remove the upper drive belt tensioner bolt (2).
- Remove the drive belt tensioner (3).
- Installation Procedure
-
- Install the drive belt tensioner (3).
- Install the lower drive belt tensioner bolt (1).
- Install the upper drive belt tensioner bolt (2).
Caution:
Refer to Fastener Caution.
- Tighten the lower drive belt tensioner bolt (1) to 22 Y (16 lb ft)
.
- Tighten the upper drive belt tensioner bolt (2) to 55 Y (41 lb ft)
.
Note:
Engine mount bracket is removed.
- Install the EN-48488 holding wrench (2) to drive belt tensioner (1).
- Move the drive belt tensioner clockwise until the drive belt tensioner
can be fixed with EN-955 locking pin (1).
- Install the drive belt.
- Move the drive belt tensioner clockwise until EN-955 locking
pin can be removed.
- Allow the tensioner to slide back slowly.
- Remove the EN-48488 holding wrench .
- Install the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Right Side.
- Install the right front wheelhouse liner extension. Refer to Front Wheelhouse
Liner Inner Front Extension Replacement.
- Remove the engine support fixture. Refer to Engine Support Fixture.
Remove the drive belt tensioner bolt (1).
Remove the drive belt tensioner (2).
...
Special Tools
EN-955 Locking Pins
EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
Note: Ensure that the drive belt tensioner is held with EN-955?E
...
Other materials:
Front Side Door Lock Cylinder Coding (Non Free Wheeling)
The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are
staggered from side to side, 4 on one side and 4 on the other, are not self-retaining,
and are not snap in.
Note: All lock cylinders for side milled keys have right and left
tumblers. The locat ...
Engine Front Cover Gasket Installation
Clean the sealing surfaces and remove all remains of old sealing compound
material.
Note: The thickness of the sealing bead should be 2 mm (0.0787 in).
Apply sealing compound to the shown areas (1) and (2). Refer to Adhesives,
Fluids ...
Transmission Fluid Drain and Fill
Draining Procedure
Note:
The fluid check bolt at the front of the transmission may not be
opened.
The transmission fluid drained out during the pre-delivery inspection
may be re-used. New transmission fluid must be used during servicing
work.
The transmis ...
В© 2014-2024 Copyright www.csmans.com
![](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAEALAAAAAABAAEAAAIBTAA7)
0.0083