Chevrolet Sonic Repair Manual: Drive Belt Tensioner Replacement
Special Tools
- EN-955 Locking Pin
- EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse
Liner Inner Front Extension Replacement
- Install the engine support fixture. Refer to Engine Support Fixture.
- Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Right Side.
- Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).
- Move the drive belt tensioner clockwise until the drive belt tensioner
can be fixed with EN-955 locking pin (1).
- Remove the EN-48488 holding wrench .
- Remove the drive belt.
- Repeat steps 4 and 5 in order to remove the EN-955 locking pin
from the drive belt tensioner.
- Remove the lower drive belt tensioner bolt (1).
- Remove the upper drive belt tensioner bolt (2).
- Remove the drive belt tensioner (3).
- Installation Procedure
-
- Install the drive belt tensioner (3).
- Install the lower drive belt tensioner bolt (1).
- Install the upper drive belt tensioner bolt (2).
Caution:
Refer to Fastener Caution.
- Tighten the lower drive belt tensioner bolt (1) to 22 Y (16 lb ft)
.
- Tighten the upper drive belt tensioner bolt (2) to 55 Y (41 lb ft)
.
Note:
Engine mount bracket is removed.
- Install the EN-48488 holding wrench (2) to drive belt tensioner (1).
- Move the drive belt tensioner clockwise until the drive belt tensioner
can be fixed with EN-955 locking pin (1).
- Install the drive belt.
- Move the drive belt tensioner clockwise until EN-955 locking
pin can be removed.
- Allow the tensioner to slide back slowly.
- Remove the EN-48488 holding wrench .
- Install the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Right Side.
- Install the right front wheelhouse liner extension. Refer to Front Wheelhouse
Liner Inner Front Extension Replacement.
- Remove the engine support fixture. Refer to Engine Support Fixture.
Remove the drive belt tensioner bolt (1).
Remove the drive belt tensioner (2).
...
Special Tools
EN-955 Locking Pins
EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
Note: Ensure that the drive belt tensioner is held with EN-955?E
...
Other materials:
Rear Side Door Window Regulator Replacement (Hatchback)
Rear Side Door Window Regulator Replacement
Callout
Component Name
Warning: Refer to Glass and Sheet Metal Handling Warning.
Preliminary Procedure
Remove the front side door window from the guide. Do not remove ...
Transmission Control Replacement
Transmission Control Replacement
Callout
Component Name
Preliminary Procedures
Remove the front floor console. Refer to
Front Floor Console Replacement.
Disconnect the range selector lever cable. Refer
to Range Select ...
Trailer hitch
Introduction
Only use a trailer hitch with a removable ball
hitch mount and ball hitch. The trailer hitch must
be permitted for the vehicle, the trailer and the
permitted total weight of the trailer being
pulled. Above all, it must be securely and safely
attached to the vehicle trailer.
Never mount ...
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