Chevrolet Sonic Repair Manual: Engine Coolant Thermostat Housing Installation
- Clean sealing surface.
- Install a NEW engine coolant thermostat housing seal.
- Install the engine coolant thermostat housing (2).
- Install the 4 engine coolant thermostat housing bolts (3) and tighten to
2 Y (18 lb in)
.
- Tighten the 4 engine coolant thermostat housing bolts to 8 Y (71 lb in)
in sequence (1?E?E?E).
- Install the engine coolant thermostat housing retainer (1).
- Install the engine coolant thermostat housing retainer nut (4) and tighten
to 6 Y (53 lb in)
.
Caution:
Refer to Engine Coolant Thermostat Housing Caution.
Caution:
Refer to Fastener Caution.
Note:
Screw in the 4 bolts until the engine coolant thermostat housing is in contact with the cylinder head.
Caution:
Following the proper fastener tightening sequence and torque is essential. Failure to do so may fracture the thermostat housing.
Engine Coolant Thermostat Replacement (LUW)
Removal Procedure
Warning: Refer to Battery Disconnect Warning.
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
D ...
Radiator
...
Other materials:
Radiator Grille Opening Cover Replacement (Upper Grille Cover)
Radiator Grille Opening Cover Replacement
Callout
Component Name
Preliminary Procedure
Remove the radiator upper grille. Refer to Front Upper Grille Replacement.
1
Radiator Grille Opening Cover ( ...
Drum Brake Adjusting Hardware Replacement (J93, J94)
Removal Procedure
Warning: Refer to Brake Dust Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal
and Installation.
Remove the brake drum. Refer to Brake Drum R ...
Relay Replacement (Attached to Wire Harness)
Removal Procedure
Locate the relay. Refer to the Master Electrical Component List to locate
the relay in the vehicle.
Remove any fasteners which hold the relay in place.
Remove any connector position assurance (CPA) devices or secondary locks.
Note: Use care w ...
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