Chevrolet Sonic Repair Manual: Differential Case Disassemble
Special Tools
- 6-9607346 Sensor Ring Gear Puller
- J-810704 Steering Column Center Bar Puller
- J-810721 Axle Shaft Seal Remover Support Base
- R-0006749 Support Base
- R-0407011 Bearing Race Remover
- R-0007761 Universal Handle for Pullers and Installers
- S-9407195 Pinion Gear Case Bearing Installer
- T-9804678 Speed Sensor Reluctor Wheel Remover
For equivalent regional tools, refer to Special Tools.
- Remove the front wheel drive shaft oil seal (1) from the
front differential bearing adjuster (2).
Note:
Do not interchange outer and inner races respectively when
re-using tapered roller bearings.
- Remove the front differential bearing race (1) from the
front differential bearing adjuster using the R-0007761 handle (2),
R-0407011 remover (3), and the J-810721 support base (4).
- Remove the ring front wheel speed sensor reluctor wheel (1)
using the 6-9607346 puller (2), S-9407195 installer (3), and
the T-9804678 remover (4).
- Remove the front differential bearing assemblies (3) using
the J-810704 puller (1) and R-0006749 support base (2) .
- Place a mark (3) on the differential and the differential
ring gear for realigning parts during assembly in case both components are reused.
- Remove the front differential ring gear bolts (1) and
the front differential ring gear (2).
- Remove the pinion gear shaft retaining washers (1) and
the front differential pinion gear shaft (2).
- Remove the front differential pinion gears (3) and side
gears (4).
- Remove the front differential pinion and side gear thrust
washer (5).
Special Tools
J-810721 Axle Shaft Seal Remover Support Base
R-0407011 Bearing Race Remover
R-0407012 Differential Carrier Cone Bearing Cap Driver
R-0007761 Universal Handle for Pullers and ...
Special Tools
J-45859 Wheel Drive Shaft Remover .
CH-807 Closure Plugs .
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the battery and ...
Other materials:
Brake Pressure Modulator Valve Pipe Replacement
Removal Procedure
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid Effects on Paint and Electrical
Components Caution.
Caution: Always connect or disconnect the wiring harness connector
from the EBCM/EBTCM with the ignition switch ...
Ignition and Start Switch Replacement
Ignition and Start Switch Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the battery negative cable. Refer to Battery Negative
Cable Disconnection and Connection.
Remove the ignition and start switch ...
Air Cleaner Assembly Replacement
Air Cleaner Assembly Replacement
Callout
Component Name
1
Air Cleaner Outlet Duct Clamp.
Procedure
Loosen clamp and remove air cleaner outlet duct from air cleaner assembly.
2
Mass ...
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