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Chevrolet Sonic Repair Manual: Engine Coolant Thermostat Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Thermostat / Engine Coolant Thermostat Replacement (LUW)

Removal Procedure

    Warning:

    Refer to Battery Disconnect Warning.

  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Drain the coolant. Refer to Cooling System Draining and Filling.


  3. Disconnect the engine wiring harness connector (1) and retainers (2).

  4. Remove the wiring harness bracket nut (3) and bracket (4).

  5. If equipped, disconnect the thermostat heating element sensor (1) and remove the radiator inlet hose (2).

  6. Remove the thermostat housing retaining bolts (1).

  7. Remove the thermostat (1) and discard the seal (2).
Installation Procedure

    Fit the thermostat (1) to the thermostat housing using a NEW seal (2).
  1. Fit the thermostat (1) to the thermostat housing using a NEW seal (2).

    2. Caution:

    Refer to Fastener Caution.

  2. Install the thermostat (2) and tighten the thermostat bolts (1) to 10 Y (89 lb in)

    .



  3. Install the radiator inlet hose (2) and connect the thermostat heating element sensor (1).

  4. Install the wiring harness bracket (4) and tighten the nut (3) to 10 Y (89 lb in)

    .



  5. Connect the engine harness connector (1) and harness retainers (2) to the bracket.
  6. Refill the engine cooling system. Refer to Cooling System Draining and Filling.
  7. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  8. Start the engine and check for coolant leaks.
Engine Coolant Thermostat Replacement (LUV)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. ...

Engine Coolant Thermostat Housing Installation
Caution: Refer to Engine Coolant Thermostat Housing Caution. Clean sealing surface. Install a NEW engine coolant thermostat housing seal. Install the engine coolant thermosta ...

Other materials:

Air Inlet Grille Panel Replacement
Air Inlet Grille Panel Replacement Callout Component Name Preliminary Procedure Remove both wiper arm assemblies. Refer to Windshield Wiper Arm Replacement. Remove both outer hood rear seals. Refer to Hood Rear Seal Repla ...

Rear Brake Caliper Bracket Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Note: DO NOT use any ai ...

ABS Description and Operation
This vehicle is equipped with the MGH 60 Mando electronic stability control antilock brake system. The electronic brake control module and the brake pressure modulator are serviced separately. The brake pressure modulator uses a four circuit configuration to control hydraulic press ...

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