Chevrolet Sonic Repair Manual: Transmission Disassemble (Gen 1)
Special Tools
- 3-9506289 Universal Adapter
- R-0007758 Holding Fixture
- S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
- Attach R-0007758 holding fixture (2) to the transmission.
- Attach R-0007758 holding fixture (2) with transmission to the 3-9506289 Universal Adapter (1).
- Remove the clutch release bearing (1).
- Remove the clutch fork shaft retaining bolt (2).
- Remove the clutch fork shaft (1).
- Remove the transmission control lever housing bolts (1).
- Remove the control lever housing (2) and gasket (3).
- Remove the transmission cover bolts (3).
- Remove the transmission cover (2) and gasket (1).
- Remove the back up lamp switch (1).
- Remove the transmission case bolts (3).
- Remove the transmission case (2) and gasket (1).
- Remove the case magnet (4), may stay with case.
- Remove the reverse idler gear washer (5), may stay on the reverse idler gear shaft.
- Mark the differential bearing adjuster and case (1) before removal.
- Remove the differential bearing adjuster lock bolt (1).
- Remove the differential bearing adjuster lock (2).
- Using S-9407198 differential bearing race wrench remove the front differential bearing adjuster (1).
- Remove the front differential bearing retainer O-ring seal (2).
- Remove the front differential carrier cover bolts (1).
- Remove the differential carrier cover (2) and gasket (3).
- Remove the front differential carrier (1).
Transmission Component and System Description
The mechanical components of the 6T30/40/45/50 are as follows:
A torque converter with an electronically controlled capacity clutch (ECCC)
Gear-type fluid pump assembly
1??? and low ...
Transmission Disassemble (Gen 2)
Special Tools
3-9506289 Universal Adapter
R-0007758 Holding Fixture
S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
Attach R-0 ...
Other materials:
Communication Interface Module Replacement
Communication Interface Module Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel lower compartment.
Refer to Instrument Panel Lower Compartment
Replacement.
Remove the instrument pa ...
Special Tools (MIT Tool Instructions)
Bluetooth Pairing for Vehicles with
Radio RPO: UF7
Either reset the pin code on the radio to 0000, or go under Device Info on
the radio and see what the pin code is (to enter it later on the MIT).
Turn the BT discoverable ON in the radio Bluetooth
settings.
Press Pair De ...
Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Replacement
Callout
Component Name
1
Fuel Tank Filler Door
Procedure
Position the fuel tank filler door to the full open position. Using light
outward sliding pressure on the filler door, ...
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