Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Transmission Disassemble (Gen 2)

Special Tools

For equivalent regional tools, refer to Special Tools.


    Attach R-0007758 holding fixture (2) to the transmission.
  1. Attach R-0007758 holding fixture (2) to the transmission.
  2. Attach R-0007758 holding fixture (2) with transmission to the 3-9506289 Universal Adapter (1).


  3. Remove the clutch release bearing (1).

  4. Remove the clutch fork shaft retaining bolt (2).
  5. Remove the clutch fork shaft (1).

  6. Remove the transmission control lever housing bolts (1).
  7. Remove the control lever housing (2) and gasket (3).

  8. Remove the transmission cover bolts (3).
  9. Remove the transmission cover (2) and gasket (1).

  10. Remove the back up lamp switch (1).

  11. Remove the transmission case bolts (3).
  12. Remove the transmission case (2) and gasket (1).
  13. Remove the case magnet (4), may stay with case.
  14. Note:

    The reverse gear shaft snap ring (6) MUST be installed even if not originally equipped to prevent shifting issues caused by incorrect assembly or parts not in position.

  15. Remove the reverse gear shaft snap ring (6) if equipped.
  16. Remove the reverse idler gear washer (5), may stay on the reverse idler gear shaft.

  17. Mark the differential bearing adjuster and case (1) before removal.

  18. Remove the differential bearing adjuster lock bolt (1).
  19. Remove the differential bearing adjuster lock (2).

  20. Using S-9407198 differential bearing race wrench remove the front differential bearing adjuster (1).
  21. Remove the front differential bearing retainer O-ring seal (2).

  22. Remove the front differential carrier cover bolts (1).
  23. Remove the differential carrier cover (2) and gasket (3).

  24. Remove the front differential carrier (1).
Transmission Disassemble (Gen 1)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Attach R-0 ...

Transmission General Description
The Hydra-matic 6T30/40/45/50 is a fully automatic, 6-speed, front-wheel drive, electronic-controlled transmission. It consists primarily of a 4-element torque converter, a compound planetary gear ...

Other materials:

Leaving the Vehicle with the Engine Running (Automatic Transmission)
Warning It can be dangerous to leave the vehicle with the engine running. It could overheat and catch fire. It is dangerous to get out of the vehicle if the shift lever is not fully in P (Park) with the parking brake firmly set. The vehicle can roll. Do not leave the vehicle when the engine i ...

Radio and Telephone Control Switch Replacement
Radio and Telephone Control Switch Replacement Callout Component Name Preliminary Procedure Remove the sterring wheel inflatable restraint module. Refer to Airbag Steering Wheel Module Replacement. 1 ...

Park - Engine Running (Gen 2)
When the gear selector lever is in the Park (P) position, fluid is drawn into the pump through the transmission fluid filter assembly. Line pressure is then directed to the following valves: Fluid Pressure Directed in Preparation for a Shift Manual Valve Mechanically controlled by ...

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