Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Transmission Disassemble (Gen 2)

Special Tools

For equivalent regional tools, refer to Special Tools.


    Attach R-0007758 holding fixture (2) to the transmission.
  1. Attach R-0007758 holding fixture (2) to the transmission.
  2. Attach R-0007758 holding fixture (2) with transmission to the 3-9506289 Universal Adapter (1).


  3. Remove the clutch release bearing (1).

  4. Remove the clutch fork shaft retaining bolt (2).
  5. Remove the clutch fork shaft (1).

  6. Remove the transmission control lever housing bolts (1).
  7. Remove the control lever housing (2) and gasket (3).

  8. Remove the transmission cover bolts (3).
  9. Remove the transmission cover (2) and gasket (1).

  10. Remove the back up lamp switch (1).

  11. Remove the transmission case bolts (3).
  12. Remove the transmission case (2) and gasket (1).
  13. Remove the case magnet (4), may stay with case.
  14. Note:

    The reverse gear shaft snap ring (6) MUST be installed even if not originally equipped to prevent shifting issues caused by incorrect assembly or parts not in position.

  15. Remove the reverse gear shaft snap ring (6) if equipped.
  16. Remove the reverse idler gear washer (5), may stay on the reverse idler gear shaft.

  17. Mark the differential bearing adjuster and case (1) before removal.

  18. Remove the differential bearing adjuster lock bolt (1).
  19. Remove the differential bearing adjuster lock (2).

  20. Using S-9407198 differential bearing race wrench remove the front differential bearing adjuster (1).
  21. Remove the front differential bearing retainer O-ring seal (2).

  22. Remove the front differential carrier cover bolts (1).
  23. Remove the differential carrier cover (2) and gasket (3).

  24. Remove the front differential carrier (1).
Transmission Disassemble (Gen 1)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Attach R-0 ...

Transmission General Description
The Hydra-matic 6T30/40/45/50 is a fully automatic, 6-speed, front-wheel drive, electronic-controlled transmission. It consists primarily of a 4-element torque converter, a compound planetary gear ...

Other materials:

Brake Drum Diameter Measurement
Warning: Refer to Brake Dust Warning. Remove brake drum. Refer to Brake Drum Replacement Clean the brake shoe lining contact surface of the brake drum (2) with denatured alcohol or an equivalent approved brake cleaner. Using a brake drum micrometer (1) calibra ...

Parking Brake Adjustment (Drum Brake)
Note: The park brake cable adjusting nut is a nylon lock type. Use ONLY HAND TOOLS whenever tightening or loosening the adjusting nut. Apply and fully release the park brake several times. Verify that the park brake lever releases completely. Turn ON the ignition. Verify the red B ...

In Car Camera menu
The Nissan Armada In-Car Camera system allows you to capture video and photos inside the vehicle cabin, making it an excellent tool for recording memorable family trips, monitoring passengers, or documenting important moments during your journey. This feature enhances the overall driving exper ...

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