Chevrolet Sonic Repair Manual: Engine Coolant Thermostat Replacement (LUV)
- Removal Procedure
-
- Drain the cooling system. Refer to Cooling System Draining and Filling.
- Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
- Remove the engine coolant temperature sensor connector (1).
- Disconnect the radiator outlet hose connector (2) from the engine coolant thermostat and reposition. Refer to Radiator Outlet Hose Connector Replacement- Engine Side.
- Remove the water inlet pipe mounting fasteners (1).
- Remove the water inlet seal (3) and discard.
- Remove the thermostat (4).
- Installation Procedure
-
- Clean the sealing surface.
- Install the engine thermostat (4) into the water inlet pipe (2) with a NEW seal (3).
- Tighten the water inlet pipe mounting fasteners (1) to 9 Y (80 lb in)
.
- Install the radiator outlet hose connector (2) to the engine coolant thermostat. Refer to Radiator Outlet Hose Connector Replacement- Engine Side.
- Connect the engine coolant temperature sensor connector (1).
- Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
- Fill the cooling system. Refer to Cooling System Draining and Filling.
- After repairs, inspect cooling system for leaks.
Engine Coolant Thermostat Removal
Caution: Refer to Engine Coolant Thermostat Housing Caution.
Remove the 4 engine coolant thermostat bolts (3).
Remove the engine coolant thermostat assembly ...
Engine Coolant Thermostat Replacement (LUW)
Removal Procedure
Warning: Refer to Battery Disconnect Warning.
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
D ...
Other materials:
Rear Side Door Window Regulator Motor Replacement
Rear Side Door Window Regulator Motor Replacement
Callout
Component Name
Warning: Refer to Glass and Sheet Metal Handling Warning.
Preliminary Procedure
Remove the rear side door window regulator. Refer to Rear ...
Parking Brake Indicator Switch Replacement
Removal Procedure
Remove the front floor console. Refer to Front Floor Console Replacement.
Ensure that the park brake lever is in the fully released position.
Disconnect the electrical connector from the park brake warning indicator
switch.
Remove the park ...
Turbocharger Oil Feed Pipe Replacement
Removal Procedure
Open the hood.
Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection
and Connection.
Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat
Shield Replacement.
Remove the turbocharger oil feed p ...
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