Chevrolet Sonic Repair Manual: Engine Oil Cooler Housing Installation
- Clean the engine oil cooler housing to thermostat housing sealing surfaces.
- Install 2 NEW gaskets.
- Install the engine oil cooler inlet pipe (3).
- Install the engine oil cooler housing (1) and the 5 engine oil cooler bolts (2)
and tighten to 25 Y (18 lb ft)
.
- Install the thermostat housing coolant pipe (2) to the engine oil cooler housing.
- Install the 2 thermostat housing coolant pipe bolts (1) and tighten to
8 Y (71 lb in)
.
Engine Oil Cooler Disassemble
Remove the oil cooler coolant inlet hose clamp (2).
Remove the oil cooler coolant inlet hose (1).
Remove the oil cooler coolant inlet pipe bolt (7)
Remove the oil c ...
Engine Oil Cooler Housing Removal
Remove the 2 engine oil cooler pipe bolts (1).
Remove the oil cooler pipe (2).
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Remove the 5 engine oil cooler housing bolts (2 ...
Other materials:
Rear Compartment Courtesy Lamp Replacement (Sedan)
Rear Compartment Courtesy Lamp Replacement
Callout
Component Name
1
Rear Compartment Courtesy Lamp Assembly
Procedure
Use the appropriate trim tool in order to release the lamp assembly
from the rear quarter ...
Emblem/Nameplate Replacement
Caution: Refer to Exterior Trim Emblem Removal Caution.
The part and vehicle surface should be 21?°C (70?°F) prior to installation.
The vehicle should remain inside in a temperature range of 21?°C (70?°F) for
1 hour after assembly to allow the adhesive to develop sufficient bo ...
Thrust Washer and Bearing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
Caution: Do not allow the bearings to spin. Turn them slowly by
hand. Spinning the beari ...
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