Chevrolet Sonic Repair Manual: Clutch Actuator Cylinder Front Pipe Replacement
- Removal Procedure
-
- Remove the battery tray. Refer to Battery Tray Replacement.
- Remove as much brake fluid out of brake fluid reservoir as possible.
- Unclip the clutch actuator cylinder front pipe from the 2 retainers (1).
- Remove the retaining clip (1).
- Disconnect clutch actuator cylinder front pipe (3) from the clutch master cylinder (2).
- Remove the retaining clip (1).
- Disconnect the clutch actuator cylinder front pipe (2) from the clutch actuator cylinder pipe elbow.
- Remove the clutch actuator cylinder front pipe from the vehicle.
- Installation Procedure
-
- Install the clutch actuator cylinder front pipe in the vehicle.
- Connect the clutch actuator cylinder front pipe (2) to the clutch actuator cylinder pipe elbow.
- Install the retaining clip (1).
- Connect clutch actuator cylinder front pipe (3) to the clutch master cylinder (2).
- Install the retaining clip (1).
- Clip the clutch actuator cylinder front pipe into the 2 retainers (1).
- Install the battery tray. Refer to Battery Tray Replacement.
- Bleed the hydraulic clutch system. Refer to Hydraulic Clutch System Bleeding.
- Fill the reservoir with GM approved brake fluid from a clean, sealed brake fluid container up to the MAX level.
Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement
Callout
Component Name
Warning: Refer to Protective Goggles and Glove Wa ...
Exhaust Front Pipe Replacement (LUV,LUW)
Removal Procedure
Warning: Refer to Exhaust Service Warning.
Remove the drivetrain and front suspension frame skid plate. Refer to
Drivetrain and Front Suspension Frame Skid ...
Other materials:
Trim Height Inspection
Trim Height Measurement
Trim height is a predetermined measurement relating to vehicle ride height.
Incorrect trim heights can cause the vehicle to bottom out over bumps, damage
to the suspension components and symptoms similar to wheel alignment problems.
Check the trim heights wh ...
Evaporative Emission System Hose/Pipe Replacement
Removal Procedure
Disconnect the evaporative emission pipe (1). Refer to Plastic Collar
Quick Connect Fitting Service.
Remove the plastic retainer (1) and disconnect the evaporative emission
pipe (2).
Lift and support t ...
Piston, Connecting Rod, and Bearing Installation
Special Tools
EN-470-B Angular Torque Wrench
For equivalent regional tools, refer to Special Tools.
Adjust the piston ring joints as follows:
Upper compression ring (1).
Lower compression ring (4).
Oil rings (2) or (3).
Oil ring spacer (5). ...
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