Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Exhaust Front Pipe Replacement (LUV,LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Front Pipe Replacement (LUV,LUW)

Removal Procedure

Warning:

Refer to Exhaust Service Warning.

  1. Remove the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  2. Disconnect the heated oxygen sensor-2. Refer to Heated Oxygen Sensor Replacement - Sensor 2.


  3. Remove the 3–way catalytic converter fasteners (1) and disconnect the 3-way catalytic converter (4) from the front pipe.
  4. Discard the exhaust gasket (2).

  5. Remove the exhaust front pipe (3) to the catalytic converter fasteners (1).
  6. Remove the front pipe (3) from the catalytic converter and discard the exhaust gasket (2).
Installation Procedure

    Install a NEW gasket (2) to the exhaust front pipe.
  1. Install a NEW gasket (2) to the exhaust front pipe.

    2. Caution:

    Refer to Fastener Caution.

  2. Install the 3-way catalytic converter (4) to the exhaust isolators (3) and tighten the fasteners (1) to 17 Y (13 lb ft)

    .



  3. Position the exhaust front pipe (3) to the catalytic converter with a NEW gasket (2).
  4. Install the exhaust front pipe fasteners (1) to the catalytic converter and tighten to 20 Y (15 lb ft)

    .

  5. Connect the heated oxygen sensor-2. Refer to Heated Oxygen Sensor Replacement - Sensor 2.
  6. Install the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  7. Start the engine and check for exhaust leaks.
Clutch Actuator Cylinder Front Pipe Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Unclip the clutch act ...

Exhaust Rear Muffler Heat Shield Replacement
Exhaust Rear Muffler Heat Shield Replacement Callout Component Name Preliminary Procedure Disconnect the exhaust system hangers ...

Other materials:

Jump Starting
For more information about the vehicle battery, see Battery. If the battery has run down, try to use another vehicle and some jumper cables to start your vehicle. Be sure to use the following steps to do it safely. Warning Batteries can hurt you. They can be dangerous because: . They contai ...

Automatic Transmission Shift Lock Control Description and Operation
The automatic transmission park lock control system is a safety device that prevents an inadvertent shift out of PARK. The driver must press the brake pedal before moving the park lever out of the PARK position. The system consists of the following components: The automatic transmission pa ...

Opening and closing the hood
The hood is released from inside the vehicle. Fig. 162 Footwell: release level Fig. 163 Unlocked hood: lever Observe the safety precautions General information. Make sure the wiper arms are not raised up from the windshield. Otherwise the paint could be damaged. Opening the hood With the door ...

© 2014-2023 Copyright www.csmans.com
 
0.0088