Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Exhaust Front Pipe Replacement (LUV,LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Front Pipe Replacement (LUV,LUW)

Removal Procedure

Warning:

Refer to Exhaust Service Warning.

  1. Remove the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  2. Disconnect the heated oxygen sensor-2. Refer to Heated Oxygen Sensor Replacement - Sensor 2.


  3. Remove the 3–way catalytic converter fasteners (1) and disconnect the 3-way catalytic converter (4) from the front pipe.
  4. Discard the exhaust gasket (2).

  5. Remove the exhaust front pipe (3) to the catalytic converter fasteners (1).
  6. Remove the front pipe (3) from the catalytic converter and discard the exhaust gasket (2).
Installation Procedure

    Install a NEW gasket (2) to the exhaust front pipe.
  1. Install a NEW gasket (2) to the exhaust front pipe.

    2. Caution:

    Refer to Fastener Caution.

  2. Install the 3-way catalytic converter (4) to the exhaust isolators (3) and tighten the fasteners (1) to 17 Y (13 lb ft)

    .



  3. Position the exhaust front pipe (3) to the catalytic converter with a NEW gasket (2).
  4. Install the exhaust front pipe fasteners (1) to the catalytic converter and tighten to 20 Y (15 lb ft)

    .

  5. Connect the heated oxygen sensor-2. Refer to Heated Oxygen Sensor Replacement - Sensor 2.
  6. Install the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  7. Start the engine and check for exhaust leaks.
Clutch Actuator Cylinder Front Pipe Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Unclip the clutch act ...

Exhaust Rear Muffler Heat Shield Replacement
Exhaust Rear Muffler Heat Shield Replacement Callout Component Name Preliminary Procedure Disconnect the exhaust system hangers ...

Other materials:

Rear Brake Hose Replacement (Body to Axle - Drum Brake)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Install ...

Differential Case Disassemble
Special Tools 6-9607346 Sensor Ring Gear Puller J-810704 Steering Column Center Bar Puller J-810721 Axle Shaft Seal Remover Support Base R-0006749 Support Base R-0407011 Bearing Race Remover R-0007761 Universal Handle for Pullers and Installers S-9407195 Pinion Gear Case Bearing ...

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3). Disconnect the intake air pressure and temperature sensor harness connect ...

© 2014-2026 Copyright www.csmans.com
 
0.0048