Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Exhaust Manifold Removal

Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Clutch Actuator Cylinder Front Pipe Replacement

Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Unclip the clutch act ...

Other materials:

Rear Window Wiper/ Washer
If equipped with the rear wiper/ washer, the controls are on the end of the windshield wiper lever. ON: Press the upper portion of the button for continuous rear window wipes. OFF: The rear wiper turns off when the button is returned to the middle position. INT (Intermittent Rear Wipes): Pres ...

Engine Coolant Fan Replacement (LUV)
Engine Coolant Fan Replacement Callout Component Name Preliminary Procedure Remove the engine coolant fan shroud. Refer to Engine Coolant Fan Shroud Replacement. 1 Engine Coolant Fan Motor Elect ...

Input Shaft Support Replacement (Gen 2)
Input Shaft Support Replacement Callout Component Name 1 3-5 Reverse and 4-5-6 Clutch Fluid Seals (Qty: 3) Note: Discard the fluid seals. They are not reusable. Refer to 3-5-Reverse an ...

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