Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Exhaust Manifold Removal

Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Clutch Actuator Cylinder Front Pipe Replacement

Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Unclip the clutch act ...

Other materials:

Using the Tire Sealant and Compressor Kit without Sealant to Inflate a Tire (Not Punctured)
The kit includes: 1. Sealant Canister Inlet Valve 2. Sealant/Air Hose 3. Base of Sealant Canister 4. Tire Sealant Canister 5. On/Off Button 6. Slot on Top of Compressor 7. Pressure Deflation Button 8. Pressure Gauge 9. Power Plug 10. Air Only Hose If a tire goes flat, avoid further ti ...

Front Side Door Window Regulator Handle Replacement
Front Side Door Window Regulator Handle Replacement Callout Component Name 1 Front Side Door Window Regulator Handle Clip Procedure Use the appropriate tool, remove the clip from handle. 2 ...

Rear Side Door Lock Cylinder Opening Cover Replacement
Rear Side Door Lock Cylinder Opening Cover Replacement Callout Component Name 1 Rear Side Door Lock Cylinder Opening Cover Procedure Remove the rear side door lock cylinder, Do Not remove the outside door han ...

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