Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Exhaust Manifold Removal

Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Clutch Actuator Cylinder Front Pipe Replacement

Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Unclip the clutch act ...

Other materials:

Key with Integrated Transmitter Programming
Keys can be programming in various ways using the procedures outlined below. Using the Replacing Keys procedures will first erase all the known keys from the vehicle. Any existing keys and any new keys will then be programmed. This procedure should be used any time a key is required to be unle ...

Special Tools
Illustration Tool Number/Description CH 21177 J 21177-A Drum to Brake Shoe Clearance Gauge CH 41013 J 41013 Rotor Resurfacing Kit C ...

Radiator Surge Tank Outlet Hose Replacement (LDE LUW)
Radiator Surge Tank Outlet Hose Replacement Callout Component Name Preliminary Procedure Drain the coolant. Refer to Cooling System Draining and Filling 1 Radiator Surge Tank Outlet Hose Clamps (Qty ...

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