Chevrolet Sonic Repair Manual: Evaporative Emission System Hose/Pipe Replacement
Special Tools
- CH-807 Closure Plugs
- CH-6015 Closure Plugs
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
Warning:
Refer to Gasoline/Gasoline Vapors Warning.
- Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Relief the fuel pressure. Refer to Fuel Pressure Relief.
- Disconnect the evaporative emissions front pipe (1) from the evaporative
emissions purge valve (2). Refer to Plastic Collar Quick Connect Fitting
Service.
- Close the evaporative emissions pipe connections with the CH-807
plugs .
- Unclip the evaporative emissions pipe (1) from the retainer clip (3).
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the frame reinforcement fasteners (1) and remove the frame reinforcement(2).
- Remove the EVAP canister cover fasteners (1) and cover (2).
- Open the 5 fuel pipe clips (1).
- Disconnect the fuel tank evaporative emissions connector (2) from evaporative
emissions pipe. Refer to Plastic Collar Quick Connect Fitting Service.
- Close the evaporative emissions pipe and evaporative emissions fuel
tank feed pipe with the CH-6015 plugs .
- Remove the evaporative emissions pipe.
- Installation Procedure
-
- Remove the CH-6015 plugs from evaporative emissions fuel tank
pipe and evaporative emissions pipe.
- Install the evaporative emissions pipe and secure with the rear fuel
pipe clip.
- Connect the fuel tank feed pipe connector (2) to the evaporative emissions
pipe. Refer to Plastic Collar Quick Connect Fitting Service.
- Close the 5 fuel pipe clips (1).
- Install the EVAP canister cover (2) and tighten the EVAP canister cover
fasteners (1) to 9 Y (71 lb in)
.
- Install the frame reinforcement (2) and tighten the frame reinforcement
fasteners (1) to 60 Y (44 lb ft)
.
- Lower the vehicle.
- Clip the evaporative emissions pipe (2) into the retainer clip (3).
- Remove the CH-807 plugs from the evaporative emissions pipe connectors.
- Connect the front evaporative emissions pipe connector (1) to the evaporative
emissions purge valve (2). Refer to Plastic Collar Quick Connect Fitting
Service.
- Connect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Typical Evaporative Emission (EVAP) System Hose Routing Diagram
(1)
Evaporative Emissions (EVAP) Purge Solenoid Valve
(2)
EVAP Canister
...
Removal Procedure
Disconnect the evaporative emission pipe (1). Refer to Plastic Collar
Quick Connect Fitting Service.
Remove the plastic retainer ...
Other materials:
Rear Side Door Window Regulator Replacement (Sedan)
Rear Side Door Window Regulator Replacement
Callout
Component Name
Warning: Refer to Glass and Sheet Metal Handling Warning.
Preliminary Procedure
Remove the front side door window from the guide. Do Not remove ...
Driver or Passenger Seat Back Cover and Pad Replacement
Driver or Passenger Seat Back Cover and Pad Replacement
Callout
Component Name
Warning: Refer to SIR Warning.
Warning: Do not repair or replace the seat stitching or seams
in the seat back trim cover with an ...
Air Cleaner Inlet Duct Replacement
Removal Procedure
Remove the right front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
Remove the upper intake air duct plastic fastener (1).
Pull the lower portion of the intake air duct outward to release the
duct from the rub ...
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