Chevrolet Sonic Repair Manual: Evaporative Emission System Hose/Pipe Replacement
Special Tools
- CH-807 Closure Plugs
- CH-6015 Closure Plugs
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
Warning:
Refer to Gasoline/Gasoline Vapors Warning.
- Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Relief the fuel pressure. Refer to Fuel Pressure Relief.
- Disconnect the evaporative emissions front pipe (1) from the evaporative
emissions purge valve (2). Refer to Plastic Collar Quick Connect Fitting
Service.
- Close the evaporative emissions pipe connections with the CH-807
plugs .
- Unclip the evaporative emissions pipe (1) from the retainer clip (3).
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the frame reinforcement fasteners (1) and remove the frame reinforcement(2).
- Remove the EVAP canister cover fasteners (1) and cover (2).
- Open the 5 fuel pipe clips (1).
- Disconnect the fuel tank evaporative emissions connector (2) from evaporative
emissions pipe. Refer to Plastic Collar Quick Connect Fitting Service.
- Close the evaporative emissions pipe and evaporative emissions fuel
tank feed pipe with the CH-6015 plugs .
- Remove the evaporative emissions pipe.
- Installation Procedure
-
- Remove the CH-6015 plugs from evaporative emissions fuel tank
pipe and evaporative emissions pipe.
- Install the evaporative emissions pipe and secure with the rear fuel
pipe clip.
- Connect the fuel tank feed pipe connector (2) to the evaporative emissions
pipe. Refer to Plastic Collar Quick Connect Fitting Service.
- Close the 5 fuel pipe clips (1).
- Install the EVAP canister cover (2) and tighten the EVAP canister cover
fasteners (1) to 9 Y (71 lb in)
.
- Install the frame reinforcement (2) and tighten the frame reinforcement
fasteners (1) to 60 Y (44 lb ft)
.
- Lower the vehicle.
- Clip the evaporative emissions pipe (2) into the retainer clip (3).
- Remove the CH-807 plugs from the evaporative emissions pipe connectors.
- Connect the front evaporative emissions pipe connector (1) to the evaporative
emissions purge valve (2). Refer to Plastic Collar Quick Connect Fitting
Service.
- Connect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Typical Evaporative Emission (EVAP) System Hose Routing Diagram
(1)
Evaporative Emissions (EVAP) Purge Solenoid Valve
(2)
EVAP Canister
...
Removal Procedure
.-
Remove the fuel feed pressure sensor. Refer to Fuel Pressure Sensor
Replacement - Fuel Feed Pipe.
Disconnect the fuel feed pipe (1). Refer to Pla ...
Other materials:
Body Side Frame Rocker Reinforcement Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Warning: Refer to Glass and Sheet Metal Handling Warning.
Note: The body side frame rocker reinforcement is made of
Ultra High Strength Dual Phase Steel and ...
Driver or Passenger Seat Removal and Installation
Driver or Passenger Seat Removal and Installation
Callout
Component Name
Warning: Refer to SIR Warning.
Preliminary Procedures
Disable the SIR system. Refer to SIR Disabling and Enabling.
Disconnect the fr ...
Fuel Injector Replacement
Fuel Injector Replacement
Callout
Component Name
Preliminary Procedure
Disconnect battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the fuel injection fuel rail assembly. Refer t ...
В© 2014-2025 Copyright www.csmans.com

0.0091