Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Installation


    Clean the exhaust manifold sealing surface.
  1. Clean the exhaust manifold sealing surface.
  2. Install a NEW exhaust manifold gasket (1) to the cylinder head.
  3. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  4. Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)

    .

  5. Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)

    .

Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. Prelimin ...

Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Other materials:

Airbag Readiness Light
This light shows if there is an electrical problem with the airbag system. The system check includes the airbag sensor(s), passenger sensing system, the pretensioners (if equipped), the airbag modules, the wiring, and the crash sensing and diagnostic module. For more information on the airbag ...

Timing Belt Tensioner Installation
Special Tools EN-45059 Angle Meter Clean the timing belt tensioner thread. Install the timing belt tensioner (2). Caution: Refer to Fastener Caution. Caution: Refer to Torque-to-Yield Fastener Caution. Install a NEW timing belt tensioner bolt (1) a ...

Heated Oxygen Sensor Replacement - Sensor 1
Heated Oxygen Sensor Replacement - Sensor 1 Callout Component Name Warning: In order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool. Prelimi ...

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