Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Rear Muffler Replacement (LUV,LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Rear Muffler Replacement (LUV,LUW)

Special Tools

CH-6614 Chain Pipe Cutter

For equivalent regional tools, refer to Special Tools.

Removal Procedure

Warning:

Refer to Exhaust Service Warning.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.


  2. Cut the exhaust rear muffler (2) with the CH-6614 pipe cutter at position (1).


  3. Remove the rear exhaust muffler (2) from the exhaust isolators (1).
  4. Sand smooth the front exhaust pipe for ease of installation.
Installation Procedure

    Install the new rear exhaust muffler (2) into the exhaust isolators.
  1. Install the new rear exhaust muffler (2) into the exhaust isolators.

  2. Caution:

    Refer to Fastener Caution.

    Note:

    There are 3 different exhaust muffler clamps depending on the diameter of the exhaust pipe.

  3. Position the exhaust front pipe (3) into the exhaust muffler clamp.
  4. Install the rear exhaust muffler (2) into the exhaust muffler clamp and tighten the bolt (1) to 50 Y (37 lb ft)

    .

  5. Lower the vehicle.
  6. Start the engine and check for exhaust leaks.
Exhaust Rear Muffler Heat Shield Replacement
Exhaust Rear Muffler Heat Shield Replacement Callout Component Name Preliminary Procedure Disconnect the exhaust system hangers ...

Fuel System
...

Other materials:

Blower Motor Replacement
Removal Procedure — Production Blower Motor Remove the passenger side instrument panel insulator. Refer to Instrument Panel Insulator Replacement. Remove the passenger side inflatable restraint instrument panel lower module. Refer to Instrument Panel Lower Airbag Replaceme ...

Timing Belt Rear Cover Replacement
Timing Belt Rear Cover Replacement Callout Component Name Preliminary Procedures Remove the camshaft sprocket. Refer to Camshaft Sprocket Replacement 1 Timing Belt Rear Cover Fastener (Qty  ...

Manual Transmission Shift Lever and Selector Lever Cable Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. \i Disconnect the shift lever and selector cable ends (1) from the transmission shift lever and selector levers. Pull the cable retainers (2) to release the shift leve ...

© 2014-2025 Copyright www.csmans.com
 
0.0086