Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Rear Muffler Replacement (LUV,LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Rear Muffler Replacement (LUV,LUW)

Special Tools

CH-6614 Chain Pipe Cutter

For equivalent regional tools, refer to Special Tools.

Removal Procedure

Warning:

Refer to Exhaust Service Warning.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.


  2. Cut the exhaust rear muffler (2) with the CH-6614 pipe cutter at position (1).


  3. Remove the rear exhaust muffler (2) from the exhaust isolators (1).
  4. Sand smooth the front exhaust pipe for ease of installation.
Installation Procedure

    Install the new rear exhaust muffler (2) into the exhaust isolators.
  1. Install the new rear exhaust muffler (2) into the exhaust isolators.

  2. Caution:

    Refer to Fastener Caution.

    Note:

    There are 3 different exhaust muffler clamps depending on the diameter of the exhaust pipe.

  3. Position the exhaust front pipe (3) into the exhaust muffler clamp.
  4. Install the rear exhaust muffler (2) into the exhaust muffler clamp and tighten the bolt (1) to 50 Y (37 lb ft)

    .

  5. Lower the vehicle.
  6. Start the engine and check for exhaust leaks.
Exhaust Rear Muffler Heat Shield Replacement
Exhaust Rear Muffler Heat Shield Replacement Callout Component Name Preliminary Procedure Disconnect the exhaust system hangers ...

Fuel System
...

Other materials:

Lap-Shoulder Belt
All seating positions in the vehicle have a lap-shoulder belt. The following instructions explain how to wear a lap-shoulder belt properly. 1. Adjust the seat, if the seat is adjustable, so you can sit up straight. To see how, see “Seats” in the Index. 2. Pick up the latch plate and pull ...

Front Seat Belt Anchor Plate Tensioner Cover Replacement (4 Way)
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Manual Transmission Shift Lever and Selector Lever Cable Adjustment
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