Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Rear Muffler Replacement (LUV,LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Rear Muffler Replacement (LUV,LUW)

Special Tools

CH-6614 Chain Pipe Cutter

For equivalent regional tools, refer to Special Tools.

Removal Procedure

Warning:

Refer to Exhaust Service Warning.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.


  2. Cut the exhaust rear muffler (2) with the CH-6614 pipe cutter at position (1).


  3. Remove the rear exhaust muffler (2) from the exhaust isolators (1).
  4. Sand smooth the front exhaust pipe for ease of installation.
Installation Procedure

    Install the new rear exhaust muffler (2) into the exhaust isolators.
  1. Install the new rear exhaust muffler (2) into the exhaust isolators.

  2. Caution:

    Refer to Fastener Caution.

    Note:

    There are 3 different exhaust muffler clamps depending on the diameter of the exhaust pipe.

  3. Position the exhaust front pipe (3) into the exhaust muffler clamp.
  4. Install the rear exhaust muffler (2) into the exhaust muffler clamp and tighten the bolt (1) to 50 Y (37 lb ft)

    .

  5. Lower the vehicle.
  6. Start the engine and check for exhaust leaks.
Exhaust Rear Muffler Heat Shield Replacement
Exhaust Rear Muffler Heat Shield Replacement Callout Component Name Preliminary Procedure Disconnect the exhaust system hangers ...

Fuel System
...

Other materials:

Replacing LATCH System Parts After a Crash
Warning A crash can damage the LATCH system in the vehicle. A damaged LATCH system may not properly secure the child restraint, resulting in serious injury or even death in a crash. To help make sure the LATCH system is working properly after a crash, see your dealer to have the system inspec ...

OnStar Description and Operation
This OnStar® system consists of the following components: Telematics communication interface control module OnStar® three button assembly Microphone Cellular antenna Navigation antenna Bluetooth® antenna (If equipped) Back up battery (If equipped) This system also interfaces wi ...

Hood Hinge Replacement
Hood Hinge Replacement Callout Component Name Preliminary Procedures Remove the hood. Refer to Hood Replacement. Remove the front fender. Refer to Front Fender Replacement. 1 Hood Hinge Bolt (Q ...

© 2014-2024 Copyright www.csmans.com
 
0.0096