Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Front Differential Carrier Cleaning and Inspection



Front Differential Carrier Cleaning and Inspection

Callout

Component Name

Caution:

After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure.

Caution:

Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component.

Caution:

Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly.

Preliminary Procedures

  • Clean and inspect the differential assembly, pinion gears and thrust washers for scoring, wear or damage.
  • The differential assembly is only serviced as an assembly.

1

Front Differential Pinion Gear Shaft Retainer

2

Front Differential Pinion Gear Pin

3

Sun Gear to Differential Housing Bearing Assembly

4

Front Differential Pinion Gear Washer

5

Front Differential Pinion Gear

6

Front Differential Planetary Pinion Gear Bearing Roller

Fluid Pump Cover - Fluid Pump Body Side
...

Front Differential Carrier Installation (6T30)
Front Differential Carrier Installation Callout Component Name 1 Final Drive Sun Gear 2 Diff ...

Other materials:

Windshield Washer Solvent Container Hose Replacement
Windshield Washer Solvent Container Hose Replacement Callout Component Name Preliminary Procedure Remove the left front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. 1 Windshiel ...

Master Cylinder Reservoir Replacement
Removal Procedure Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Remove the brake master cylinder. Refer to Master Cylinder Replacement. Remove and discard the b ...

Tire Inspection
We recommend that the tires, including the spare tire, if the vehicle has one, be inspected for signs of wear or damage at least once a month. Replace the tire if: The indicators at three or more places around the tire can be seen. There is cord or fabric showing through the tire's ...

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