Chevrolet Sonic Repair Manual: Differential Case Assemble
Special Tools
- J-810721 Axle Shaft Seal Remover Support Base
- R-0407011 Bearing Race Remover
- R-0407012 Differential Carrier Cone Bearing Cap Driver
- R-0007761 Universal Handle for Pullers and Installers
- S-9407194 Speed Sensor Impeller Ring Installer
- S-9407195 Pinion Gear Case Bearing Installer
- S-9707500 Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the front differential pinion and side gear thrust washer. It must
be possible to insert the collar (1) of the thrust washer into the guide for
the pinion gears in the housing.
Note:
Lubricate rotating parts on their bearing, running, seating,
and pressure surfaces using transmission fluid.
- Install the front differential pinion gears (3) and side gears (4).
- Install the front differential pinion gear shaft (2) and the pinion gear
shaft retaining washers (1).
- If both components are reused align the assembly marks (3).
- Install the front differential ring gear (2).
Warning:
Refer to Safety Glasses Warning.
- Install the front differential ring gear bolts (1). Tighten to 90 N•m
(66.4 lb ft)
.
- Install the ring front wheel speed sensor reluctor wheel (1) using the
S-9407194 installer and a hydraulic press.
- Install the front differential bearing assemblies (1) using the S-9407195
installer and a hydraulic press.
- Install the front wheel drive shaft oil seal (3) using the R-0007761
handle (1), S-9707500 seal installer (2), and the J-810721 support
base (4).
- Install the front differential bearing race (3) using the R-0007761
handle (1) and the R-0407012 driver (2).
Special Tools
6-9607346 Sensor Ring Gear Puller
J-810704 Steering Column Center Bar Puller
J-810721 Axle Shaft Seal Remover Support Base
R-0006749 Support Base
R-0407011 Bearing Race Rem ...
Other materials:
Radio Rear Side Door Speaker Replacement
Radio Rear Side Door Speaker Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear side door trim. Refer to Rear
Side Door Trim Replacement.
1
Radio Rear Side Door Speaker Bol ...
Rear Brake Hose Replacement (Body to Axle - Disc Brake)
Removal Procedure
Warning: Refer to Brake Dust Warning.
Warning: Refer to Brake Fluid Irritant Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal
and Install ...
Rear Side Door Window Outer Sealing Strip Replacement (Sedan)
Rear Side Door Window Outer Sealing Strip Replacement
Callout
Component Name
1
Rear Side Door Window Outer Sealing Strip
Procedure
Use the appropriate tool, lift one end up and pull away from the door
flange t ...
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