Chevrolet Sonic Repair Manual: Differential Case Assemble
Special Tools
- J-810721 Axle Shaft Seal Remover Support Base
- R-0407011 Bearing Race Remover
- R-0407012 Differential Carrier Cone Bearing Cap Driver
- R-0007761 Universal Handle for Pullers and Installers
- S-9407194 Speed Sensor Impeller Ring Installer
- S-9407195 Pinion Gear Case Bearing Installer
- S-9707500 Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the front differential pinion and side gear thrust washer. It must
be possible to insert the collar (1) of the thrust washer into the guide for
the pinion gears in the housing.
Note:
Lubricate rotating parts on their bearing, running, seating,
and pressure surfaces using transmission fluid.
- Install the front differential pinion gears (3) and side gears (4).
- Install the front differential pinion gear shaft (2) and the pinion gear
shaft retaining washers (1).
- If both components are reused align the assembly marks (3).
- Install the front differential ring gear (2).
Warning:
Refer to Safety Glasses Warning.
- Install the front differential ring gear bolts (1). Tighten to 90 N•m
(66.4 lb ft)
.
- Install the ring front wheel speed sensor reluctor wheel (1) using the
S-9407194 installer and a hydraulic press.
- Install the front differential bearing assemblies (1) using the S-9407195
installer and a hydraulic press.
- Install the front wheel drive shaft oil seal (3) using the R-0007761
handle (1), S-9707500 seal installer (2), and the J-810721 support
base (4).
- Install the front differential bearing race (3) using the R-0007761
handle (1) and the R-0407012 driver (2).
Special Tools
6-9607346 Sensor Ring Gear Puller
J-810704 Steering Column Center Bar Puller
J-810721 Axle Shaft Seal Remover Support Base
R-0006749 Support Base
R-0407011 Bearing Race Rem ...
Other materials:
Front Seat Outboard Seat Back Airbag Replacement
Front Seat Outboard Seat Back Airbag Replacement
Callout
Component Name
Warning: Following the deployment of a side impact air bag,
inspect the following parts for damage. Replace these parts if necessary:
...
Wheel Drive Shafts Description and Operation
Front wheel drive axles are flexible assemblies.
Front wheel drive axles consist of the following components:
A front wheel drive shaft tripot joint (inner joint)
A front wheel drive shaft constant velocity joint (outer joint)
A front wheel drive shaft
The front wheel drive shaft connec ...
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the exhaust manifold with catalytic converter. Refer to Exhaust
Manifold with Catalytic Converter Replacement.
Remove the engine oil cooler pipe bolts (1) an ...
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