Chevrolet Sonic Repair Manual: Differential Case Assemble
Special Tools
- J-810721 Axle Shaft Seal Remover Support Base
- R-0407011 Bearing Race Remover
- R-0407012 Differential Carrier Cone Bearing Cap Driver
- R-0007761 Universal Handle for Pullers and Installers
- S-9407194 Speed Sensor Impeller Ring Installer
- S-9407195 Pinion Gear Case Bearing Installer
- S-9707500 Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the front differential pinion and side gear thrust washer. It must
be possible to insert the collar (1) of the thrust washer into the guide for
the pinion gears in the housing.
Note:
Lubricate rotating parts on their bearing, running, seating,
and pressure surfaces using transmission fluid.
- Install the front differential pinion gears (3) and side gears (4).
- Install the front differential pinion gear shaft (2) and the pinion gear
shaft retaining washers (1).
- If both components are reused align the assembly marks (3).
- Install the front differential ring gear (2).
Warning:
Refer to Safety Glasses Warning.
- Install the front differential ring gear bolts (1). Tighten to 90 N•m
(66.4 lb ft)
.
- Install the ring front wheel speed sensor reluctor wheel (1) using the
S-9407194 installer and a hydraulic press.
- Install the front differential bearing assemblies (1) using the S-9407195
installer and a hydraulic press.
- Install the front wheel drive shaft oil seal (3) using the R-0007761
handle (1), S-9707500 seal installer (2), and the J-810721 support
base (4).
- Install the front differential bearing race (3) using the R-0007761
handle (1) and the R-0407012 driver (2).
Special Tools
6-9607346 Sensor Ring Gear Puller
J-810704 Steering Column Center Bar Puller
J-810721 Axle Shaft Seal Remover Support Base
R-0006749 Support Base
R-0407011 Bearing Race Rem ...
Other materials:
Mode Control Cable Replacement (LHD)
Mode Control Cable Replacement
Callout
Component Name
Preliminary Procedures
Remove the heater and air conditioning control.Refer to Heater and
Air Conditioning Control Replacement
Remove the instrument panel lower trim p ...
Exhaust Manifold Heat Shield Installation
Install the exhaust manifold heat shield (2).
Caution: Refer to Fastener Caution.
Install the 3 exhaust manifold heat shield bolts (1) and the washers and
tighten to 8 Y (71 lb in).
...
Input Shaft Support Replacement (Gen 2)
Input Shaft Support Replacement
Callout
Component Name
1
3-5 Reverse and 4-5-6 Clutch Fluid Seals (Qty: 3)
Note:
Discard the fluid seals. They are not reusable.
Refer to 3-5-Reverse an ...
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