Chevrolet Sonic Repair Manual: Differential Case Disassemble
Special Tools
- 6-9607346 Sensor Ring Gear Puller
- J-810704 Steering Column Center Bar Puller
- J-810721 Axle Shaft Seal Remover Support Base
- R-0006749 Support Base
- R-0407011 Bearing Race Remover
- R-0007761 Universal Handle for Pullers and Installers
- S-9407195 Pinion Gear Case Bearing Installer
- T-9804678 Speed Sensor Reluctor Wheel Remover
For equivalent regional tools, refer to Special Tools.
- Remove the front wheel drive shaft oil seal (1) from the front differential
bearing adjuster (2).
Note:
Do not interchange outer and inner races respectively when
re-using tapered roller bearings.
- Remove the front differential bearing race (1) from the front differential
bearing adjuster using the R-0007761 handle (2), R-0407011 remover
(3), and the J-810721 support base (4).
- Remove the ring front wheel speed sensor reluctor wheel (1) using the
6-9607346 puller (2), S-9407195 installer (3), and the T-9804678
remover (4).
- Remove the front differential bearing assemblies (3) using the J-810704
puller (1) and R-0006749 support base (2) .
- Place a mark (3) on the differential and the differential ring gear for
realigning parts during assembly in case both components are reused.
- Remove the front differential ring gear bolts (1) and the front differential
ring gear (2).
- Remove the pinion gear shaft retaining washers (1) and the front differential
pinion gear shaft (2).
- Remove the front differential pinion gears (3) and side gears (4).
- Remove the front differential pinion and side gear thrust washer (5).
Special Tools
J-810721 Axle Shaft Seal Remover Support Base
R-0407011 Bearing Race Remover
R-0407012 Differential Carrier Cone Bearing Cap Driver
R-0007761 Universal Handle for Pullers and ...
Special Tools
R-0007761 Universal Handle for Pullers and Installers
R-0407009 Countershaft Front Bearing Driver
R-0407010 Input Shaft Needle Bearing Puller and Driver
R-0407014 Gearshift De ...
Other materials:
Rear Compartment Lid Weatherstrip Replacement
Rear Compartment Lid Weatherstrip Replacement
Callout
Component Name
1
Rear Compartment Lid Weatherstrip
Procedure
Disconnect any electrical connector.
Clean the area where the seal will be mounted. Use a suit ...
Front Brake Caliper Overhaul
Disassembly Procedure
Warning: Refer to Brake Dust Warning.
Warning: Refer to Brake Fluid Irritant Warning.
Warning: Do not place fingers in front of the caliper piston(s)
in an attempt to catch or protect it when applying compressed air. The
piston(s) ...
Brake Pedal Assembly Replacement
Removal Procedure
Remove the battery tray. Refer to Battery Tray Replacement.
Remove the power vacuum brake booster bolts (1).
Remove the brake pedal assembly upper nuts (1)
Remove the brake pedal assembly lower nuts (1)
Remo ...
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