Chevrolet Sonic Repair Manual: Differential Case Disassemble
Special Tools
- 6-9607346 Sensor Ring Gear Puller
- J-810704 Steering Column Center Bar Puller
- J-810721 Axle Shaft Seal Remover Support Base
- R-0006749 Support Base
- R-0407011 Bearing Race Remover
- R-0007761 Universal Handle for Pullers and Installers
- S-9407195 Pinion Gear Case Bearing Installer
- T-9804678 Speed Sensor Reluctor Wheel Remover
For equivalent regional tools, refer to Special Tools.
- Remove the front wheel drive shaft oil seal (1) from the front differential
bearing adjuster (2).
Note:
Do not interchange outer and inner races respectively when
re-using tapered roller bearings.
- Remove the front differential bearing race (1) from the front differential
bearing adjuster using the R-0007761 handle (2), R-0407011 remover
(3), and the J-810721 support base (4).
- Remove the ring front wheel speed sensor reluctor wheel (1) using the
6-9607346 puller (2), S-9407195 installer (3), and the T-9804678
remover (4).
- Remove the front differential bearing assemblies (3) using the J-810704
puller (1) and R-0006749 support base (2) .
- Place a mark (3) on the differential and the differential ring gear for
realigning parts during assembly in case both components are reused.
- Remove the front differential ring gear bolts (1) and the front differential
ring gear (2).
- Remove the pinion gear shaft retaining washers (1) and the front differential
pinion gear shaft (2).
- Remove the front differential pinion gears (3) and side gears (4).
- Remove the front differential pinion and side gear thrust washer (5).
Special Tools
J-810721 Axle Shaft Seal Remover Support Base
R-0407011 Bearing Race Remover
R-0407012 Differential Carrier Cone Bearing Cap Driver
R-0007761 Universal Handle for Pullers and ...
Special Tools
R-0007761 Universal Handle for Pullers and Installers
R-0407009 Countershaft Front Bearing Driver
R-0407010 Input Shaft Needle Bearing Puller and Driver
R-0407014 Gearshift De ...
Other materials:
Adhesive Installation of Windshields
Warning: Refer to Glass and Sheet Metal Handling Warning.
Use a urethane adhesive systems which meet GM Specification GM?€‰3651G.
Remove all mounds or loose pieces of urethane adhesive from the pinchweld
area.
If the original window is being reused, remove all but approxi ...
Inflatable Restraint Remote Impact Sensor Replacement
Inflatable Restraint Remote Impact Sensor Replacement
Callout
Component Name
Warning: When performing service on or near the SIR components
or the SIR wiring, the SIR system must be disabled. Refer to SIR Disabling
a ...
Tire Pressure Indicator Sensor Replacement
Removal Procedure
Raise the vehicle on a suitable support. Refer to Lifting and Jacking
the Vehicle.
Remove the tire/wheel assembly from the vehicle. Refer to Tire and Wheel
Removal and Installation.
Dismount the tire from the rim. Refer to Tire Dismounting and Mounting. ...
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