Chevrolet Sonic Repair Manual: Clutch and Differential Housing Assemble

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Clutch and Differential Housing Assemble

Special Tools

R-0007761 Universal Handle for Pullers and Installers
R-0407009 Countershaft Front Bearing Driver
R-0407010 Input Shaft Needle Bearing Puller and Driver
R-0407014 Gearshift Device Bushing Driver ?E#8201;Use with R-0007761
S-9707500 Axle Shaft Seal Installer

For equivalent regional tools, refer to Special Tools.

Install the shift shaft bushings (3) using the R-0407014 bushing

Install the shift shaft bushings (3) using the R-0407014 bushing driver (2) and R-0007761 handle (1).

Install the main shaft front bearing assembly (3) using the R-0407009 driver (2) and the R-0007761 handle (1).

Install the input shaft front bearing assembly (3) using the R-0407010 driver (2) and the R-0007761 handle (1).

Note:

Align the tabs on the clutch yoke shaft bushings to the slots in the clutch and differential housing.

Install the clutch yoke shaft bushings (1).

Install the clutch release bearing collar seal (3).
Install the clutch release bearing collar (2).

Caution:

Refer to Fastener Caution.

Install the clutch release bearing collar bolt (1) and tighten to 5 Y (44.3 lb in)
.

Install the front wheel drive shaft oil seal assembly (3) using the S-9707500 seal installer (2) and the R-0007761 handle (1).

Install the transmission magnet (1). Tighten to 4 Y (35.4 lb in) plus 45° plus an additional 90°
.

Install the NEW vehicle speed sensor O-ring seal (3).
Install the vehicle speed sensor assembly (2).
Install the vehicle speed sensor bolt (1). Tighten to 5 Y (44 lb in)
.

Differential Case Disassemble

Special Tools 6-9607346 Sensor Ring Gear Puller J-810704 Steering Column Center Bar Puller J-810721 Axle Shaft Seal Remover Support Base R-0006749 Support Base R-0407011 Bearing Race Rem ...

Clutch and Differential Housing Cleaning and Inspection

Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Other materials:

Child Restraint Systems
Rear-Facing Infant Seat A rear-facing infant seat provides restraint with the seating surface against the back of the infant. The harness system holds the infant in place and, in a crash, acts to keep the infant positioned in the restraint. Forward-Facing Child Seat A forward-facing chil ...

Overview (Radio with Touchscreen)
z VOL y (Volume) Press to decrease or increase the volume. O (Power) Press and hold to turn the power on or off. D (Home Page) Press to go to the Home Page. See Home Page. ...

Exhaust System Replacement
Removal Procedure Special Tools CH-6614 Chain Pipe Cutter For equivalent regional tools, refer to Special Tools. Warning: Refer to Protective Goggles and Glove Warning Warning: Refer to Exhaust Service Warning. Raise and support the vehicle. Refer to Lifting ...

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