Chevrolet Sonic Repair Manual: Clutch and Differential Housing Assemble
Special Tools
- R-0007761 Universal Handle for Pullers and Installers
- R-0407009 Countershaft Front Bearing Driver
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407014 Gearshift Device Bushing Driver ?E#8201;Use with R-0007761
- S-9707500 Axle Shaft Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the shift shaft bushings (3) using the R-0407014 bushing
driver (2) and R-0007761 handle (1).
- Install the main shaft front bearing assembly (3) using the R-0407009
driver (2) and the R-0007761 handle (1).
- Install the input shaft front bearing assembly (3) using the R-0407010
driver (2) and the R-0007761 handle (1).
Note:
Align the tabs on the clutch yoke shaft bushings to the
slots in the clutch and differential housing.
- Install the clutch yoke shaft bushings (1).
- Install the clutch release bearing collar seal (3).
- Install the clutch release bearing collar (2).
Caution:
Refer to Fastener Caution.
- Install the clutch release bearing collar bolt (1) and tighten to 5 Y
(44.3 lb in)
.
- Install the front wheel drive shaft oil seal assembly (3) using the S-9707500
seal installer (2) and the R-0007761 handle (1).
- Install the transmission magnet (1). Tighten to 4 Y (35.4 lb in) plus
45° plus an additional 90°
.
- Install the NEW vehicle speed sensor O-ring seal (3).
- Install the vehicle speed sensor assembly (2).
- Install the vehicle speed sensor bolt (1). Tighten to 5 Y (44 lb in)
.
Special Tools
6-9607346 Sensor Ring Gear Puller
J-810704 Steering Column Center Bar Puller
J-810721 Axle Shaft Seal Remover Support Base
R-0006749 Support Base
R-0407011 Bearing Race Rem ...
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Other materials:
Storing the Tire Sealant and Compressor Kit
The tire sealant and compressor kit is located in the rear storage area.
1. Lift the trim cover.
2. Remove the tire sealant canister (1) and the compressor (2).
To store the tire sealant canister and compressor:
1. Attach the sealant/air hose to the sealant canister inlet valve.
2. Return the ...
Roof Rail Front Assist Handle Replacement
Roof Rail Front Assist Handle Replacement
Callout
Component Name
1
Roof Rail Front Assist Handle Fastener (Qty:?€‰2)
Caution: Refer to Fastener Caution.
Procedure
Fold the assist handle downward ...
Heater Inlet Hose Replacement (LDE, LUW)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Disengage the heater inlet hose quick connect clip (1) at the heater
...
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