Chevrolet Sonic Repair Manual: Clutch and Differential Housing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Clutch and Differential Housing Cleaning and Inspection

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Clean the clutch housing (1) with a suitable solvent. Air dry all the parts.
Inspect the clutch housing for the following conditions:

Cracks
Replace the clutch housing if cracks are found.
Scratches
Burrs
Nicked mounting surfaces
Damaged sealing surfaces
Damaged front or rear bearing bores
Damaged alignment pins

Inspect the machined mating surfaces for flatness. Check the mating surfaces with a straight edge.

Inspect the bearing bores for wear, scratches or grooves.

Inspect the bushings for excessive wear. Replace worn bushings.

Use a fine mill file to dress minor scratches or burrs.

If scratches, or grooves or scoring cannot be removed by hand with a soft stone or crocus cloth, replace the component.

Clutch and Differential Housing Assemble

Special Tools R-0007761 Universal Handle for Pullers and Installers R-0407009 Countershaft Front Bearing Driver R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407014 Gearshift De ...

Clutch and Differential Housing Disassemble

Special Tools M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0407008 Counter Shaft Bearing Remover R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407013 Gearshi ...

Other materials:

CD Player
The CD player can play audio CDs and MP3 CDs. The CD player will not play 8 cm (3 in) CDs. Care of CDs Sound quality can be reduced due to disc quality, recording method, quality of the music recorded, and how the disc has been handled. Handle discs carefully and store them in their original ...

Outside Rearview Mirror Housing Rear Cover Replacement
Outside Rearview Mirror Housing Rear Cover Replacement Callout Component Name Preliminary Procedures Remove the outside rearview mirror glass. Refer to Outside Rearview Mirror Glass Replacement. 1 ...

Fuel Pressure Measurement
Special Tools EN 34730?E1 Pressure Tester For equivalent regional tools, refer to Special Tools Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open con ...

0.0063