Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clutch and Differential Housing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Clutch and Differential Housing Cleaning and Inspection



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

  1. Clean the clutch housing (1) with a suitable solvent. Air dry all the parts.
  2. Inspect the clutch housing for the following conditions:
  • Inspect the machined mating surfaces for flatness. Check the mating surfaces with a straight edge.
  • Inspect the bearing bores for wear, scratches or grooves.
  • Inspect the bushings for excessive wear. Replace worn bushings.
  • Use a fine mill file to dress minor scratches or burrs.
  • If scratches, or grooves or scoring cannot be removed by hand with a soft stone or crocus cloth, replace the component.
  • Clutch and Differential Housing Assemble
    Special Tools R-0007761 Universal Handle for Pullers and Installers R-0407009 Countershaft Front Bearing Driver R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407014 Gearshift De ...

    Clutch and Differential Housing Disassemble
    Special Tools M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0407008 Counter Shaft Bearing Remover R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407013 Gearshi ...

    Other materials:

    Heater Outlet Hose Replacement (LDE, LUW)
    Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Disengage the heater outlet hose quick connect clip (1) at the heater ...

    Evaporative Emission Canister Vent Solenoid Valve Replacement
    Evaporative Emission Canister Vent Solenoid Valve Replacement Callout Component Name Preliminary Procedures Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the e ...

    Main Shaft Disassemble (Gen 1)
    Table 1: 1st Gear Removal Table 2: 1st Gear Blocking Rings Removal Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal Table 4: 1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal Table 5: 2nd Gear Bearing Remova ...

    В© 2014-2025 Copyright www.csmans.com
     
    0.0095