Chevrolet Sonic Repair Manual: Clutch and Differential Housing Disassemble
Special Tools
- M-680770 Universal Sliding Mallet
- R-0007758 Holding Fixture
- R-0407008 Counter Shaft Bearing Remover
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407013 Gearshift Device Bushing Puller
- R-0007761 Universal Handle for Pullers and Installers
- T-0207928 Retainer Remover
For equivalent regional tools, refer to Special Tools.
- Remove the vehicle speed sensor bolt (1) and vehicle speed sensor assembly (2).
- Remove and discard the vehicle speed sensor O-ring seal (3).
- Remove the transmission magnet (1).
- Using the T-0207928 retainer remover (3) with the M-680770 sliding mallet (2) remove the front wheel drive shaft oil seal assembly (1).
- Remove the clutch yoke shaft bushings (1).
- Remove the clutch release bearing collar bolt (1).
- Remove the clutch release bearing collar (2).
- Remove the clutch release bearing collar O-ring seal (3).
- Remove the input shaft front bearing assembly (3) using the R-0407010 driver (2) and the R-0007761 handle (1).
- Remove the main shaft front bearing assembly (1) using the R-0407008 remover .
- Remove the shift shaft bushings (3) using the R-0407013 puller (2) and the M-680770 mallet (1).
- Remove the clutch and differential housing (1) from the R-0007758 holding fixture .
Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Differential Carrier Removal (6T30)
Differential Carrier Removal
Callout
Component Name
1
Differential Carrier Assembly
2
Final ...
Other materials:
Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Weatherstrip Replacement - Door Side
Callout
Component Name
1
Rear Side Door Weatherstrip
Procedure
Open the front side door to the fully open position.
Remove the front side door check link bo ...
Stationary Window Waterleak Repair
Warning: If any water enters the vehicle interior up to the level
of the carpet or higher and soaks the carpet, the sensing and diagnostic module
(SDM) and the SDM harness connector may need to be replaced. The SDM could be
activated when powered, which could cause deployment of the air ...
Brake Rotor Assembled Lateral Runout Correction - Indexing
Special Tools
CH-45101-100 Conical Brake Rotor Washers
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
Note:
Brake rotor thickness variation MUST be checked BEFORE checking
for assembled lateral runout (LRO). Thi ...
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