Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clutch and Differential Housing Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Clutch and Differential Housing Disassemble

Special Tools

For equivalent regional tools, refer to Special Tools.


    Remove the vehicle speed sensor bolt (1) and vehicle speed sensor assembly (2).
  1. Remove the vehicle speed sensor bolt (1) and vehicle speed sensor assembly (2).
  2. Remove and discard the vehicle speed sensor O-ring seal (3).

  3. Remove the transmission magnet (1).

  4. Using the T-0207928 retainer remover  (3) with the M-680770 sliding mallet  (2) remove the front wheel drive shaft oil seal assembly (1).


  5. Remove the clutch yoke shaft bushings (1).

  6. Remove the clutch release bearing collar bolt (1).
  7. Remove the clutch release bearing collar (2).
  8. Remove the clutch release bearing collar O-ring seal (3).

  9. Remove the input shaft front bearing assembly (3) using the R-0407010 driver  (2) and the R-0007761 handle  (1).


  10. Remove the main shaft front bearing assembly (1) using the R-0407008 remover .


  11. Remove the shift shaft bushings (3) using the R-0407013 puller  (2) and the M-680770 mallet  (1).


  12. Remove the clutch and differential housing (1) from the R-0007758 holding fixture .
Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Differential Carrier Removal (6T30)
Differential Carrier Removal Callout Component Name 1 Differential Carrier Assembly 2 Final ...

Other materials:

Rear Brake Hose Replacement (Body to Axle - Drum Brake)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Install ...

Secondary Air Injection Check Valve Replacement
Secondary Air Injection Check Valve Replacement Callout Component Name 1 Secondary Air Injection Outlet Pipe Note: Squeeze the retainer on opposite sides to release. 2 Seconda ...

Range Selector Lever Cable Bracket Replacement
Removal Procedure Set the park brake and chock the wheels. Disconnect the range selector cable end (1) from the range selector lever. Disconnect the range selector cable (2) from the range selector cable bracket. Remove the transmission rang ...

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