Chevrolet Sonic Repair Manual: Differentials

Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting

Note: After remounting a tire and wheel assembly to a hub/axle flange, remeasure the tire and wheel assembly on-vehicle runout in order to verify that the amount of runout has been reduced an ...

Differential Case Assemble

Special Tools J-810721 Axle Shaft Seal Remover Support Base R-0407011 Bearing Race Remover R-0407012 Differential Carrier Cone Bearing Cap Driver R-0007761 Universal Handle for Pullers and ...

Other materials:

Oil Pan Removal
Remove the 16 oil pan bolts (1). Caution: Pry the oil pan carefully in order to prevent damage to the transaxle case or the oil pan sealing surfaces. Place a suitable prying tool to the area shown (1) and carefully pry the oil pan loose. R ...

Manual Shift Shaft and Seal Replacement
Special Tools DT-45201 Cooler Line Seal Remover DT-49101 Seal Installer For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove the manual shaft and position switch assembly. Refer ...

Main Shaft Assemble (Gen 1)
Special Tools 3-0207944 Main Shaft Tapered Bearing Insert Tool For equivalent regional tools, refer to Special Tools. Install the 4th gear bearing assembly (1). Note: The 3rd gear blocking ring lugs must be aligned with the 3rd/4th gear synchronizer assembly groov ...