Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Front Differential Carrier Cleaning and Inspection



Front Differential Carrier Cleaning and Inspection

Callout

Component Name

Caution:

After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure.

Caution:

Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component.

Caution:

Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly.

Preliminary Procedures

  • Clean and inspect the differential assembly, pinion gears and thrust washers for scoring, wear or damage.
  • The differential assembly is only serviced as an assembly.

1

Front Differential Pinion Gear Shaft Retainer

2

Front Differential Pinion Gear Pin

3

Sun Gear to Differential Housing Bearing Assembly

4

Front Differential Pinion Gear Washer

5

Front Differential Pinion Gear

6

Front Differential Planetary Pinion Gear Bearing Roller

Differential Carrier Removal (6T40/45/50)
Differential Carrier Removal Callout Component Name 1 Front Differential Carrier Bearing Assembly 2 ...

Front Differential Carrier Installation (6T30)
Front Differential Carrier Installation Callout Component Name 1 Final Drive Sun Gear 2 Diff ...

Other materials:

Seat Adjustment
Manual Seats To adjust a manual seat: 1. Pull the handle at the front of the seat. 2. Slide the seat to the desired position and release the handle. 3. Try to move the seat back and forth to be sure it is locked in place. See Seat Adjustment. Seat Height Adjuster If available, move the le ...

Inside Rearview Mirror Replacement
Inside Rearview Mirror Replacement Callout Component Name 1 Inside Rearview Mirror Cover Procedure Remove the wire harness cover, sliding the cover upward releasing the cover from the support. Disconnect ...

Special Tools
Illustration Tool Number/Description EL 38758 EL 50074 J 38758 Parasitic Draw Test Switch EL 50313 EL 42000 EL 50076 J 42000 ...

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