Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection
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Component Name |
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Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure. Caution: Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component. Caution: Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly.
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1 |
Front Differential Pinion Gear Shaft Retainer |
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2 |
Front Differential Pinion Gear Pin |
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3 |
Sun Gear to Differential Housing Bearing Assembly |
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4 |
Front Differential Pinion Gear Washer |
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5 |
Front Differential Pinion Gear |
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6 |
Front Differential Planetary Pinion Gear Bearing Roller |
Differential Carrier Removal (6T40/45/50)
Differential Carrier Removal
Callout
Component Name
1
Front Differential Carrier Bearing Assembly
2
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Front Differential Carrier Installation (6T30)
Front Differential Carrier Installation
Callout
Component Name
1
Final Drive Sun Gear
2
Diff ...
Other materials:
Hood Hinge Replacement
Hood Hinge Replacement
Callout
Component Name
Preliminary Procedures
Remove the hood. Refer to Hood Replacement.
Remove the front fender. Refer to Front Fender Replacement.
1
Hood Hinge Bolt (Q ...
Brake Rotor Thickness Variation Measurement
Warning: Refer to Brake Dust Warning.
Note: Any disc brake rotor that exhibits thickness variation exceeding
the maximum acceptable level must be refinished or replaced. Thickness variation
exceeding the maximum acceptable level can cause brake pulsation.
If the inboard fricti ...
Starter Installation
Install the starter (4).
Install the lower starter bolt stud (3) and if equipped the washer.
Install the upper starter bolt (2) and if equipped the washer (1).
Caution: Refer to Fastener Caution.
Tighten the starter bolt and starter bolt stud to 25 ...
0.012