Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection
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Callout |
Component Name |
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Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure. Caution: Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component. Caution: Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly.
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1 |
Front Differential Pinion Gear Shaft Retainer |
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2 |
Front Differential Pinion Gear Pin |
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3 |
Sun Gear to Differential Housing Bearing Assembly |
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4 |
Front Differential Pinion Gear Washer |
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5 |
Front Differential Pinion Gear |
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6 |
Front Differential Planetary Pinion Gear Bearing Roller |
Differential Carrier Removal (6T40/45/50)
Differential Carrier Removal
Callout
Component Name
1
Front Differential Carrier Bearing Assembly
2
...
Front Differential Carrier Installation (6T30)
Front Differential Carrier Installation
Callout
Component Name
1
Final Drive Sun Gear
2
Diff ...
Other materials:
Rear Wheelhouse Panel Liner Extension Replacement
Rear Wheelhouse Panel Liner Extension Replacement
Callout
Component Name
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
1
Rear Wheelh ...
Special Tools
Illustration
Tool Number/ Description
EN-45059
J-45059
Angle Meter
...
Transmission Assemble (Gen 2)
Special Tools
3-9506289 Universal Adapter
R-0007758 Holding Fixture
S-9407197 Differential Rotating Tool
S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
Install the clutch and differential housing assembly (1)
onto ...
0.009