Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Front Differential Carrier Cleaning and Inspection



Front Differential Carrier Cleaning and Inspection

Callout

Component Name

Caution:

After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure.

Caution:

Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component.

Caution:

Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly.

Preliminary Procedures

  • Clean and inspect the differential assembly, pinion gears and thrust washers for scoring, wear or damage.
  • The differential assembly is only serviced as an assembly.

1

Front Differential Pinion Gear Shaft Retainer

2

Front Differential Pinion Gear Pin

3

Sun Gear to Differential Housing Bearing Assembly

4

Front Differential Pinion Gear Washer

5

Front Differential Pinion Gear

6

Front Differential Planetary Pinion Gear Bearing Roller

Differential Carrier Removal (6T40/45/50)
Differential Carrier Removal Callout Component Name 1 Front Differential Carrier Bearing Assembly 2 ...

Front Differential Carrier Installation (6T30)
Front Differential Carrier Installation Callout Component Name 1 Final Drive Sun Gear 2 Diff ...

Other materials:

Output Speed Sensor Replacement
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Transmission System Description and Operation
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Transmission Case Disassemble (Gen 1)
Special Tools 3-9506289 Universal Adapter J-810700 Mainshaft Bearing Remover J-810704 Center Bar Puller M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0007770 Holding Fixture Adapter Plates T-0307000 Extractor and Driver Fixture T-9807671 Slide Hammer For eq ...

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