Chevrolet Sonic Repair Manual: General
- 2-6 Clutch Piston Installation (6T30)
- 2-6 Clutch Piston Installation (6T40/45/50)
- 2-6 Clutch Piston Removal
- 3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 1)
- 3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 2)
- 3-5-Reverse and 4-5-6 Clutch Housing Assemble (6T30/40/45/50 - Gen 2)
- 3-5-Reverse and 4-5-6 Clutch Housing Disassemble (6T30/40/45/50 - Gen 2)
- 3-5-Reverse and 4-5-6 Clutch Housing, and Input, Reaction, and Output Carrier Installation
- Automatic Transmission Control Indicator Opening Cover Replacement
- Automatic Transmission Flex Plate Installation
- Automatic Transmission Flex Plate Removal
- Automatic Transmission Flex Plate Replacement
- Automatic Transmission Fluid Pressure Test Hole Plug Replacement
- Automatic Transmission Shift Lock Control Description and Operation
- Automatic Transmission Shift Lock Control Function Check
- Bushing and Mating Shaft Inspection
- Case - Control Valve Body Side
- Case - Control Valve Body Side (Left)
- Case - Pump Side (Back)
- Case - Torque Converter and Differential Housing Side
- Case Porosity Repair
- Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
- Channel Plate - Control Solenoid Valve Assembly Side (Right)
- Channel Plate - Control Valve Body Side
- Channel Plate - Control Valve Body Side (Left)
- Channel Plate to Valve Body Spacer Plate Assembly - Channel Plate Side
- Control Solenoid (w/Body and TCM) Valve Assembly - Channel Plate Side
- Control Solenoid Valve Assembly with Filter Plate - Channel Plate Side (Front)
- Control Solenoid Valve and Transmission Control Module Assembly Inspection
- Control Solenoid Valve and Transmission Control Module Assembly Installation
- Control Solenoid Valve and Transmission Control Module Assembly Replacement
- Control Valve Body - Case Side
- Control Valve Body - Case Side (Left)
- Control Valve Body - Channel Plate Side
- Control Valve Body - Channel Plate Side (Right - No Valves)
- Control Valve Body Spacer Plate Assembly - Case Side
- Control Valve Channel Plate Cleaning and Inspection (6T30/40/45/50 - Gen 2)
- Definitions and Abbreviations
- Differential Carrier Removal (6T30)
- Differential Carrier Removal (6T40/45/50)
- Drive Range - Fourth Gear (Gen 1)
- Drive Range - Fourth Gear (Gen 2)
- Drive Range, Fifth Gear (Gen 1)
- Drive Range, Fifth Gear (Gen 2)
- Drive Range, Fifth Gear Default (Gen 1)
- Drive Range, Fifth Gear Default (Gen 2)
- Drive Range, First Gear (Gen 1)
- Drive Range, First Gear (Gen 2)
- Drive Range, First Gear Engine Braking (Gen 1)
- Drive Range, First Gear Engine Braking (Gen 2)
- Drive Range, Second Gear (Gen 1)
- Drive Range, Second Gear (Gen 2)
- Drive Range, Sixth Gear (Gen 1)
- Drive Range, Sixth Gear (Gen 2)
- Drive Range, Third Gear (Gen 1)
- Drive Range, Third Gear (Gen 2)
- Drive Sprocket, Driven Sprocket, and Drive Link Cleaning and Inspection
- Drive and Driven Sprocket, Drive Link, and Park Pawl Installation (6T30)
- Drive and Driven Sprocket, Drive Link, and Park Pawl Installation (6T40/45/50)
- Drive and Driven Sprocket, Drive Link, and Park Pawl Removal (6T30)
- Drive and Driven Sprocket, Drive Link, and Park Pawl Removal (6T40/45/50)
- Electronic Component Description
- Engine Replacement (Automatic Transmission)
- Fluid Passages (Gen 1)
- Fluid Passages (Gen 2)
- Fluid Pump Body - Fluid Pump Cover Side
- Fluid Pump Cover - Fluid Pump Body Side
- Front Differential Carrier Cleaning and Inspection
- Front Differential Carrier Installation (6T30)
- Front Differential Carrier Installation (6T40/45/50)
- Front Floor Console Cover Replacement (Automatic Transmission)
- Front Wheel Drive Shaft Seal Replacement - Case Side
- Front Wheel Drive Shaft Seal Replacement - Left Side
- Reverse (Gen 1)
- Reverse (Gen 2)
- Spacer Plate (12) - Case Side (Left)
- Spacer Plate (402) - Channel Plate Side (Right)
- Special Tools
- Torque Converter Clutch Housing - Pump Side (Front)
- Torque Converter and Differential Housing - Case Side
- Transmission Case Cleaning and Inspection
- Transmission Control Replacement
- Transmission Fluid Drain and Fill
- Transmission Fluid Level and Condition Check
- Transmission Fluid Pump Assemble (6T30)
- Transmission Fluid Pump Assemble (6T40/45/50)
- Transmission Fluid Pump Disassemble (6T30)
- Transmission Fluid Pump Disassemble (6T40/45/50)
- Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation (6T30)
- Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation (6T40/45)
- Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Removal (6T30)
- Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Removal (6T40/45)
- Transmission Mount Bracket Replacement - Rear
- Transmission Mount Replacement - Left Side
- Front Wheel Drive Shaft Seal Replacement - Right Side
- Input Shaft Support Replacement (Gen 1)
- Input Shaft Support Replacement (Gen 2)
- Input Speed Sensor Replacement
- Input and Output Speed Sensor Installation
- Input and Output Speed Sensor Removal
- Input, Reaction, and Output Carrier Assemble (Gen 1)
- Input, Reaction, and Output Carrier Assemble (Gen 2)
- Input, Reaction, and Output Carrier Disassemble
- Internal Components Removal
- Lift Plate and Holding Fixture Installation
- Lift Plate and Holding Fixture Removal
- Manual Shift Detent Lever with Shaft Position Switch Assembly Replacement
- Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Installation
- Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Removal
- Manual Shift Shaft Seal Installation
- Manual Shift Shaft Seal Removal
- Manual Shift Shaft and Seal Replacement
- Neutral - Engine Running (Gen 1)
- Neutral - Engine Running (Gen 2)
- Output Speed Sensor Replacement
- Park - Engine Running (Gen 1)
- Park - Engine Running (Gen 2)
- Pump Body - Pump Cover Side (Front)
- Pump Cover - Pump Body Side (Back)
Automatic
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2-6 Clutch Piston Installation (6T30)
2-6 Clutch Piston Installation
Callout
Component Name
1
2? Clutch Piston Assembly
Note:
Position the ...
Other materials:
Repairing Damaged Wire Insulation
If the wire insulation has been chafed, or broken, enough to show the conductive
portion of the wire, and the wire is not damaged, determine the length of insulation
that needs to be repaired. If the repair is less than 280?€‰mm (11?€‰in), cut the
wire within the damaged area. Then sli ...
Camshaft Sprocket Installation
Install the intake camshaft sprocket (3).
Install the intake camshaft position sensor exciter wheel (2) and the intake
camshaft sprocket bolt (1), but do not tighten yet.
Install the exhaust camshaft sprocket.
Note: Tightening of camshaft sprocket bolts will ...
Main Shaft Disassemble (Gen 2)
Special Tools
69604356 Gear Pullers
For equivalent regional tools, refer to Special Tools.
Remove the 1st gear thrust washer (1) and the 1st gear (2)
using 69604356 pullersand a hydraulic press.
ii
Remove the following components:
1st gear bearing asse ...
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