Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side

Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side

Other materials:

Stabilizer Shaft Link Replacement
Stabilizer Shaft Link Replacement Callout Component Name Preliminary Procedure Raise and Support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal ...

Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6). Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7). Caution: Refer to Fastener Caution. Install the 2 multiport fuel injection fue ...

Electronic Component Description
Control Solenoid Valve Assembly (1) Pressure Control Solenoid 3 (R-1/4-5-6) (2) (GEN 1) Pressure Control Solenoid 2 (3-5-R) (2) (GEN 2) Pressure Control Solenoid 5 (1-2-3-4) ...

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