Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Weatherstrip Replacement - Door Side
Callout
Component Name
1
Rear Side Door Weatherstrip
Procedure
Open the front side door to the fully open position.
Remove the front side door check link bo ...
Valve Lifter Replacement
Special Tools
EN-845 Suction Device
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the camshaft. Refer to Camshaft Replacement.
Note: Mark the assignments.
Remove the valve lifter (1) use the EN-845 suction device ...
Torque Converter Housing with Fluid Pump Assembly Installation (6T30)
Torque Converter Housing with Fluid Pump Assembly Installation
Callout
Component Name
1
Fluid Pump Seal Assembly
2
Torque Converter Housing Gasket
3
Torque Converte ...
0.0095