Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Input, Reaction, and Output Carrier Assemble (Gen 2)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Input, Reaction, and Output Carrier Assemble (Gen 2)



Input, Reaction, and Output Carrier Assemble

Callout

Component Name

1

3? Reverse and 4?? Clutch Housing Assembly

2

Reaction Carrier Sun Gear Thrust Bearing

3

Reaction Carrier Sun Gear Assembly

4

Reaction Carrier Assembly

Note:

Starting in 2012, all 6T30/40/45/50 models have 3 pinion reaction carriers. The 3 pinion reaction carriers are back serviceable for all models.

Original Configuration:

  • The 6T30 and 6T40 had 3 pinions.
  • The 6T45 and 6T50 had 4 pinions.

5

Input Carrier Thrust Bearing Assembly

6

Input Sun Gear Thrust Bearing Assembly

7

Input Carrier Assembly

Note:

  • The 6T30 and 6T40 have 4 pinions.
  • The 6T45 and 6T50 have 5 pinions.

8

Input Sun Gear

9

Input Sun Gear Thrust Bearing Assembly

10

Output Carrier Thrust Bearing Assembly

11

Output Carrier Assembly

Note:

  • The 6T30 and 6T40 have 4 pinions.
  • The 6T45 and 6T50 have 5 pinions.

12

2? Clutch Plate Assembly (Qty: 2) - Model Dependent

Note:

  • Begin with the clutch plate assembly and alternate with the clutch plate.
  • The number of grooves in the clutch plate friction material varies depending on model.

13

2? Clutch Plate (Qty: 1)

Note:

Only install one 2? Clutch Plate at this time. The remaining clutch plate is installed into the case.

Input, Reaction, and Output Carrier Assemble (Gen 1)
Input, Reaction, and Output Carrier Assemble Callout Component Name 1 3? Reverse and 4?? Clutch Housing Assembly ...

Input, Reaction, and Output Carrier Disassemble
Input, Reaction, and Output Carrier Disassemble Callout Component Name 1 Output Carrier Assembly Note: ...

Other materials:

Seat Adjustment
Manual Seats To adjust a manual seat: Pull the handle at the front of the seat. Slide the seat to the desired position and release the handle. Try to move the seat back and forth to be sure it is locked in place. See Seat Adjustment. Seat Height Adjuster ...

Gears Cleaning and Inspection (Gen 1)
Gears Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the following gears in a suitable solvent and air dry all the p ...

Main Shaft Assemble (Gen 1)
Special Tools 3-0207944 Main Shaft Tapered Bearing Insert Tool For equivalent regional tools, refer to Special Tools. Install the 4th gear bearing assembly (1). Note: The 3rd gear blocking ring lugs must be aligned with the 3rd/4th gear synchronizer assembly groov ...

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