Chevrolet Sonic Repair Manual: Input, Reaction, and Output Carrier Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Input, Reaction, and Output Carrier Disassemble

Input, Reaction, and Output Carrier Disassemble
Callout	Component Name
1	Output Carrier Assembly Note: The 6T30 and 6T40 have 4 pinions. The 6T45 and 6T50 have 5 pinions.
2	Output Carrier Thrust Bearing Assembly
3	Input Sun Gear Thrust Bearing Assembly
4	Input Carrier Assembly Note: The 6T30 and 6T40 have 4 pinions. The 6T45 and 6T50 have 5 pinions.
5	Input Sun Gear
6	Input Sun Gear Thrust Bearing Assembly
7	Input Carrier Thrust Bearing Assembly
8	Reaction Carrier Assembly Note: Starting in 2012, all 6T30/40/45/50 models have 3 pinion reaction carriers. The 3 pinion reaction carriers are back serviceable for all models. Original Configuration: The 6T30 and 6T40 had 3 pinions. The 6T45 and 6T50 had 4 pinions.
9	Reaction Carrier Sun Gear Assembly
10	Reaction Carrier Sun Gear Thrust Bearing Note: The sun gear thrust bearing may be stuck to the sun gear.
11	3? Reverse and 4?? Clutch Housing Assembly

Input, Reaction, and Output Carrier Assemble (Gen 2)

Input, Reaction, and Output Carrier Assemble Callout Component Name 1 3? Reverse and 4?? Clutch Housing Assembly ...

Internal Components Removal

Internal Components Removal Callout Component Name 1 1??? Clutch Backing Plate Retainer Ring Warning: The retain ...

Other materials:

Wheel Drive Shaft Inner Joint Inspection
Inspection Procedure Remove the front wheel drive shaft inner joint and boot. Refer to Front Wheel Drive Shaft Replacement. Remove the wheel drive shaft tripod bushing (1) from the tripod housing (3). Remove the wheel drive shaft tripod housi ...

Automatic Transmission Flex Plate Removal
Special Tools EN-652 Automatic Transmission Flex Plate Holder For equivalent regional tools, refer to Special Tools. Install the EN-652 holder (1) to hold the automatic transmission flex plate (2). Loosen the 6 automatic transmission flex plate bolts. Re ...

Transmission Assemble (Gen 2)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Install the clutch and differential housing assembly (1) onto ...

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