Chevrolet Sonic Repair Manual: 3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 2)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / 3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 2)

3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement
Callout	Component Name
Special Tools DT-46620 Seal Installer For equivalent regional tools, refer to Special Tools.
1	3? Reverse and 4?? Clutch Fluid Seals (Qty: 3) Procedure Place DT-46620-3 which is part of DT-46620 seal installer over the case hub and adjust it so that only the bottom seal ring is exposed. Place a NEW fluid seal ring onto DT-46620-3 which is part of DT-46620 seal installer . Use DT-46620-2 which is part of DT-46620 seal installer to push the fluid seal ring down over DT-46620-3 which is part of DT-46620 seal installer into the hub ring groove. Repeat the above steps to install all 3 seal rings, adjusting DT-46620-3 which is part of DT-46620 seal installer to the appropriate ring groove.
2	Small Chamfer Up Caution: Do not force the seal installer down over the seals as this will roll and damage the seals. The large chamfer is designed to fit over the over stretched seal. Use a hand to help shrink the seal if the seal installer is difficult to install over the seal rings. Procedure Install DT-46620-1 which is part of DT-46620 seal installer with the large chamfer end down over the fluid seal rings and leave DT-46620-1 which is part of DT-46620 seal installer on the seals for at least 60 seconds.
3	Large Chamfer Up Procedure Install DT-46620-1 which is part of DT-46620 seal installer with the small chamfer end facing down for at least 60 seconds. This will properly size the bottom seal ring. Leaving DT-46620-1 which is part of DT-46620 seal installer on the fluid seal rings for an extended period of time could cause a fluid leak on the initial clutch piston circuit until the seal rings warm up and expand to the proper dimension.

3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 1)

3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement Callout Component Name Special Tools DT-46620 Seal Installer For e ...

3-5-Reverse and 4-5-6 Clutch Housing Assemble (6T30/40/45/50 - Gen 2)

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