Chevrolet Sonic Repair Manual: Bushing and Mating Shaft Inspection
Note:
Proper bushing and corresponding mating shaft inspection should be performed before replacing the bushing, shaft, and in some cases, the component which houses the bushing. Thoroughly clean and dry the bushing and shaft surfaces before inspecting for damage.
Any of the following bushing conditions require replacement of the bushing and/or housing:
- Discoloration due to heat distress
- Misalignment or displacement of bushing as a result of spinning in housing
- Medium to heavy scoring that can be easily detected with fingernail. Light scoring is a normal condition.
- Debris embedded into the bushing lining material
- Obvious damage, including excessive and uneven wear
- Excessive polishing. Minor polishing of the bushing is an indication of normal wear and does not require replacement.
Any of the following conditions require replacement of the bushing's mating shaft:
- Discoloration due to heat distress
- Rough surface finish that can be easily detected with finger
- Obvious shaft abnormalities, including warping or uneven surfaces
- Obvious damage or cracking
Automatic Transmission Shift Lock Control Function Check
Warning: When you are doing this inspection, the vehicle could move
suddenly. If the vehicle moves, you or others could be injured.
Before starting this check, be sure there is enough roo ...
Other materials:
Hub/Axle Flange and Wheel Stud Runout Inspection
Special Tools
GE-8001 Dial Indicator Set , or equivalent
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Mark the location of the wheels to the wheel studs and mark the specific
vehicle position on each tire and wheel ?ELF, LR, RF, RR.
Remove the tire and w ...
Input and Output Speed Sensor Removal
Input and Output Speed Sensor Removal
Callout
Component Name
1
A/Trans Output Speed Sensor Bolt M6 x 18 (Qty: 1)
2
A/Trans Output Speed Sensor Assembly
...
Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate Installation
(6T40/45/50)
Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate
Installation
Callout
Component Name
1
Low and Reverse and 1??? Clutch Housing
Note: The longer legs face the bottom of the case and the
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