Chevrolet Sonic Repair Manual: 3-5-Reverse and 4-5-6 Clutch Housing Disassemble (6T30/40/45/50 - Gen 2)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / 3-5-Reverse and 4-5-6 Clutch Housing Disassemble (6T30/40/45/50 - Gen 2)

Table 1:	Turbine Shaft, Reluctor Wheel and Piston Removal
Table 2:	4?? Clutch Plate Removal
Table 3:	4?? Clutch Piston Removal
Table 4:	Reluctor Wheel and Piston Removal
Table 5:	3? Reverse Clutch Plate Removal

Turbine Shaft, Reluctor Wheel and Piston Removal

Turbine Shaft, Reluctor Wheel and Piston Removal
Callout	Component Name
1	Turbine Shaft Retainer Ring Note: Discard the retainer ring. It is not re-usable. Special Tools GE 5586-A Snap Ring Pliers or equivalent For equivalent regional tools, refer to Special Tools.
2	Turbine Shaft
3	Reaction Carrier Hub Assembly
4	Reaction Carrier Hub Thrust Bearing Assembly

4?? Clutch Plate Removal

4?? Clutch Plate Removal
Callout	Component Name
1	4?? Clutch Backing Plate Retaining Ring
2	4?? Clutch Backing Plate
3	4?? Clutch Plate Assembly (Qty: 5)
4	4?? Clutch Plate (Gen 2 ?#8201;Qty: 5)

4?? Clutch Piston Removal

4?? Clutch Piston Removal
Callout	Component Name
1	4?? Clutch Dam Retaining Ring Note: The 4-5-6 clutch dam retaining ring is not reusable. Special Tools DT-47951-2 Spring Compressor GE 5586-A Snap Ring Pliers or equivalent For equivalent regional tools, refer to Special Tools.
2	4?? Clutch Piston Fluid Dam Assembly Procedure Place the 3? reverse and 4?? clutch housing onto the support hub in the case. Apply shop air to the 4?? clutch feed hole using a rubber tipped air gun to dislodge the dam piston and the 4?? clutch piston from the clutch housing.
3	4?? Clutch Piston Return Spring Assembly
4	4?? Clutch Piston Note: Apply shop air to the 4?? clutch feed hole using a rubber tipped air gun to dislodge the clutch piston.
5	4?? Clutch Piston Inner Seal
6	4?? Clutch Piston Outer Seal (Dark Blue) (Stepped)
7	4?? Clutch Piston Outer Seal (Large) (Rounded)

Reluctor Wheel and Piston Removal

Reluctor Wheel and Piston Removal
Callout	Component Name
1	Input Shaft Speed Sensor Reluctor Ring Retainer Ring Caution: Compress the reluctor wheel just enough to clear the retainer. Over compressing the reluctor wheel will break the alignment tab and the clutch housing. Special Tool DT-47694 Piston Spring Compressor For equivalent regional tools, refer to Special Tools.
2	Input Shaft Speed Sensor Reluctor Wheel
3	3? Reverse Clutch Piston
4	3? Reverse Clutch Piston Return Spring Assembly
5	3? Reverse Clutch Piston Inner (Reluctor) Seal (Orange)
6	3? Reverse Clutch Piston Inner Seal
7	3? Reverse Clutch Piston Dam Seal (Black)

3? Reverse Clutch Plate Removal

3? Reverse Clutch Plate Removal
Callout	Component Name
1	3? Reverse Clutch Backing Plate Ring Retainer Ring Note: Gently push down on the backing plate to get enough clearance between the backing plate and retainer.
2	3? Reverse Clutch Backing Plate
3	3? Reverse Clutch Plate Assembly (Qty: 3)
4	3? Reverse Clutch Plate (Qty: 3)
5	3? Reverse Clutch Apply Plate (Waved)

3-5-Reverse and 4-5-6 Clutch Housing Assemble (6T30/40/45/50 - Gen 2)

Table 1: 4?? Clutch Piston Installation Table 2: 4?? Clutch Fluid Dam Installation Table 3: 3? Reverse Clutch Plates Installation Table 4: Reluctor Wh ...

3-5-Reverse and 4-5-6 Clutch Housing, and Input, Reaction, and Output Carrier Installation

3-5-Reverse and 4-5-6 Clutch Housing, and Input, Reaction, and Output Carrier Installation Callout Component Name 1 3 ...

Other materials:

Radio Replacement (With US8)
Radio Replacement Callout Component Name Preliminary Procedure Remove the instrument panel center molding. Refer to Instrument Panel Center Molding Replacement. 1 Radio Bolts (Qty: 4) ...

Rear Side Door Window Replacement (Sedan)
Rear Side Door Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. Preliminary Procedures Remove the rear side door trim panel. Refer to Rear Side Door Trim ...

Water Pump Pulley Installation
Note: Counterhold the crankshaft balancer. The belt has to be installed for this procedure. Install the water pump pulley (2) to the water pump (3). Caution: Refer to Fastener Caution. Install the 3 water pump pulley bolts (1) with lockin ...

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