Chevrolet Sonic Repair Manual: Transmission Fluid Pump Assemble (6T40/45/50)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Transmission Fluid Pump Assemble (6T40/45/50)

Table 1:	Fluid Pump w/Valve Trains Assemble
Table 2:	Torque Converter Fluid Seal and Fluid Filter Assembly Assemble

Fluid Pump w/Valve Trains Assemble

Fluid Pump w/Valve Trains Assemble
Callout	Component Name
1	A/Trans Fluid Pump Body
2	Fluid Pump Blow Off Ball Valve Train
3	Pressure Regulator Valve Train
4	TCC Blow Off Ball Valve Train
5	TCC Control Valve Train
6	Fluid Pump Drive Gear Note: Align ID feature dots with the driven gear as shown above. The chamfer on the drive gear teeth faces the pump body.
7	Fluid Pump Driven Gear Note: Align ID feature dots with the drive gear as shown above, some models. The chamfer on the driven gear O.D. faces the pump body.
8	Fluid Pump Cover
9	Fluid Pump Cover Bolts M6 x 25 (Qty: 23) Caution: Refer to Fastener Caution. Tighten 12 Y (106 lb in)

Torque Converter Fluid Seal and Fluid Filter Assembly Assemble

Torque Converter Fluid Seal and Fluid Filter Assembly Assemble
Callout	Component Name
1	Torque Converter Fluid Seal Assembly Note: The fluid seal assembly must be staked in place using DT-49131 seal staking tool to ensure proper seal retention. Special Tool DT-47792 Seal Installer DT-49131 Seal Staking Tool For equivalent regional tools, refer to Special Tools.
2	Torque Converter Fluid Seal Special Tool DT-47791-A Seal Installer For equivalent regional tools, refer to Special Tools.
3	Torque Converter Fluid Seal Retainer
4	Fluid Filter Assembly Note: Rotate filter 90 degrees to engage locking tangs.

Transmission Fluid Pump Assemble (6T30)

Table 1: Fluid Pump w/Valve Trains Assemble Table 2: Torque Converter Fluid Seal and Fluid Filter Assembly Assemble Fluid Pump w/Valve Trains Assemble ...

Transmission Fluid Pump Disassemble (6T30)

Table 1: Fluid Filter Assembly and Torque Converter Fluid Seal Disassemble Table 2: Fluid Pump Disassemble Fluid Filter Assembly and Torque Converter Fluid Seal ...

Other materials:

Instrument Panel Outer Air Outlet Duct Replacement
Instrument Panel Outer Air Outlet Duct Replacement Callout Component Name Preliminary Procedures Remove the instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Reposition any wiring or hoses to gain ...

Clutch and Differential Housing Disassemble
Special Tools M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0407008 Counter Shaft Bearing Remover R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407013 Gearshift Device Bushing Puller R-0007761 Universal Handle for Pullers and Installers T-0207928 Retai ...

Cylinder Head Removal
Loosen the 12 cylinder head bolts in the sequence as shown. Use the following procedure: Loosen the cylinder head bolts 90 degrees. Loosen the cylinder head bolts 180 degrees. Note: Do not damage the guide sleeves (4) and (5). R ...

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