Chevrolet Sonic Repair Manual: Transmission Fluid Pump Assemble (6T40/45/50)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Transmission Fluid Pump Assemble (6T40/45/50)

Table 1:	Fluid Pump w/Valve Trains Assemble
Table 2:	Torque Converter Fluid Seal and Fluid Filter Assembly Assemble

Fluid Pump w/Valve Trains Assemble

Fluid Pump w/Valve Trains Assemble
Callout	Component Name
1	A/Trans Fluid Pump Body
2	Fluid Pump Blow Off Ball Valve Train
3	Pressure Regulator Valve Train
4	TCC Blow Off Ball Valve Train
5	TCC Control Valve Train
6	Fluid Pump Drive Gear Note: Align ID feature dots with the driven gear as shown above. The chamfer on the drive gear teeth faces the pump body.
7	Fluid Pump Driven Gear Note: Align ID feature dots with the drive gear as shown above, some models. The chamfer on the driven gear O.D. faces the pump body.
8	Fluid Pump Cover
9	Fluid Pump Cover Bolts M6 x 25 (Qty: 23) Caution: Refer to Fastener Caution. Tighten 12 Y (106 lb in)

Torque Converter Fluid Seal and Fluid Filter Assembly Assemble

Torque Converter Fluid Seal and Fluid Filter Assembly Assemble
Callout	Component Name
1	Torque Converter Fluid Seal Assembly Note: The fluid seal assembly must be staked in place using DT-49131 seal staking tool to ensure proper seal retention. Special Tool DT-47792 Seal Installer DT-49131 Seal Staking Tool For equivalent regional tools, refer to Special Tools.
2	Torque Converter Fluid Seal Special Tool DT-47791-A Seal Installer For equivalent regional tools, refer to Special Tools.
3	Torque Converter Fluid Seal Retainer
4	Fluid Filter Assembly Note: Rotate filter 90 degrees to engage locking tangs.

Transmission Fluid Pump Assemble (6T30)

Table 1: Fluid Pump w/Valve Trains Assemble Table 2: Torque Converter Fluid Seal and Fluid Filter Assembly Assemble Fluid Pump w/Valve Trains Assemble ...

Transmission Fluid Pump Disassemble (6T30)

Table 1: Fluid Filter Assembly and Torque Converter Fluid Seal Disassemble Table 2: Fluid Pump Disassemble Fluid Filter Assembly and Torque Converter Fluid Seal ...

Other materials:

Headlining Trim Panel Replacement (Hatchback without Sunroof)
Headlining Trim Panel Replacement Callout Component Name Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged ...

Secondary Air Injection Check Valve Replacement
Secondary Air Injection Check Valve Replacement Callout Component Name 1 Secondary Air Injection Outlet Pipe Note: Squeeze the retainer on opposite sides to release. 2 Seconda ...

Crankshaft Balancer Replacement
Special Tools EN-470–B Angular Torque Wrench EN-49979 Crankshaft Shock Mount Retainer For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove front wheelhouse liner exten ...

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