Chevrolet Sonic Repair Manual: Manual Shift Detent Lever with Shaft Position Switch Assembly Replacement
Special Tools
- DT-41229 Manual Shaft Pin Installer
- DT-48550 Detent Lever Pin Remover
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Disconnect the transmission range selector lever cable
terminal (1) from the transmission manual shift lever pin.
- Remove the control valve body cover. Refer to
Control Valve Body Cover Replacement.
- Remove the control valve body. Refer to
Control Valve Body Replacement.
- Remove the manual shaft detent lever hub pin (1) using
DT-48550 remover.
- Remove the manual shift shaft pin (5) using diagonal
pliers or equivalent tool. Discard the pin.
- Remove the manual shaft (2).
Note:
- Disconnect the actuator rod (3) from the detent lever assembly.
Do not remove the actuator rod from the transmission case.
- Do not pull the park actuator rod end out beyond the machined
oil passage surface in the case. A no park condition will exist
if the park pawl actuator assembly is pulled out of the transmission
too far and the actuator rod disengages from the park pawl. The
transmission assembly will require disassembly to reinstall the
actuator rod over the park pawl.
- Remove the manual shaft detent (w/shift position switch)
lever assembly (4).
- Installation Procedure
-
Note:
Connect the actuator rod (3) to the detent lever assembly.
- Install the manual shaft detent (w/shift position
switch) lever assembly (4).
Note:
Lubricate the shaft with automatic transmission fluid
to prevent damage to the manual shift shaft seal during installation.
- Install the manual shaft (2).
- Install the manual shaft detent lever hub pin (1)
using DT-41229 Installer.
Specification
Install the Manual Shaft Detent Lever Hub Pin to height of (b) 7.9 mm (0.38 in).
Caution:
Use the manual shaft pin installer to install the
pin at the correct height in order to properly secure the manual shaft.
If you install the pin too deep, the case bore may crack.
- Install the NEW manual shift shaft pin (5) using
DT-41229 Installer. Use a NEW pin to ensure proper engagement with
the case.
Specification
Inspect pin installed height is within (a) 7.2?.2 mm (0.28?.32 in).
- Install the control valve body. Refer to
Control Valve Body Replacement.
- Install the control valve body cover. Refer to
Control Valve Body Cover Replacement.
- Connect the transmission range selector lever cable
terminal (1) from the transmission manual shift lever pin.
Lift Plate and Holding Fixture Removal
Callout
Component Name
1
DT-46625 Transmission Holding Fixture
For equivalent ...
Table 1:
Park Pawl Actuator Guide Installation
Table 2:
Park Pawl Actuator Installation
Park Pawl Actuator Guide Installation
Park Pawl Actuator Guide I ...
Other materials:
Rear Side Door Check Link Replacement
Rear Side Door Check Link Replacement
Callout
Component Name
Preliminary Procedures
Move the window to the full up position.
Remove the rear side door trim panel. Refer to Rear Side Door Trim
Replacement
...
Steering Wheel Airbag Coil Replacement
Steering Wheel Airbag Coil Replacement
Callout
Component Name
Preliminary Procedures
Remove the steering wheel. Refer to Steering Wheel Replacement.
Remove the steering column upper trim cover. Refer to Steering Column
...
Air Intake System Description
Circuit/System Description
The primary function of the air intake system is to provide filtered air
to the engine. The system uses a filter element mounted in a housing. The filter
housing is remotely mounted and uses intake ducts to route the incoming air
into the throttle body. T ...
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