Chevrolet Sonic Repair Manual: 2-6 Clutch Piston Installation (6T40/45/50)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / 2-6 Clutch Piston Installation (6T40/45/50)

2-6 Clutch Piston Installation
Callout	Component Name
1	2? Clutch Piston Assembly Note: Position the 2? piston air bleed and large slot toward the top of the case. DT-47796 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of the DT-47796 seal protector to ease installation of the piston. Special Tool DT-47796 Seal Protector For equivalent regional tools, refer to Special Tools.
2	2? Clutch Spring
3	2? Clutch Spring Retainer Caution: Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals. Note: Place the retainer on the 2-6 clutch spring and align the retainer opening with the largest gap in the case splines toward the bottom of the case. The retainer opening should be supported by a spline tooth of the case. Apply shop air to the clutch fluid feed hole in the case to verify proper piston operation. Special Tools DT-47797 Spring Installer DT-48056 Spring Compressor Bridge For equivalent regional tools, refer to Special Tools.

2-6 Clutch Piston Installation (6T30)

2-6 Clutch Piston Installation Callout Component Name 1 2? Clutch Piston Assembly Note: Position the ...

2-6 Clutch Piston Removal

2-6 Clutch Piston Removal Callout Component Name 1 2? Clutch Spring Retainer Special Tool DT-28585 Snap Ring Remo ...

Other materials:

Relay Replacement (Attached to Wire Harness)
Removal Procedure Locate the relay. Refer to the Master Electrical Component List to locate the relay in the vehicle. Remove any fasteners which hold the relay in place. Remove any connector position assurance (CPA) devices or secondary locks. Note: Use care w ...

Manifold Absolute Pressure Sensor Replacement
.- Manifold Absolute Pressure Sensor Replacement Callout Component Name 1 Manifold Absolute Pressure Sensor Fastener Caution: Refer to Fastener Caution Tighten 6 Y (54 lb in) ...

Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove and DISCARD the 6 engine flywheel bolts (2). Remove the engine flywheel (1). ...

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