Chevrolet Sonic Repair Manual: 2-6 Clutch Piston Installation (6T40/45/50)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / 2-6 Clutch Piston Installation (6T40/45/50)

2-6 Clutch Piston Installation
Callout	Component Name
1	2? Clutch Piston Assembly Note: Position the 2? piston air bleed and large slot toward the top of the case. DT-47796 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of the DT-47796 seal protector to ease installation of the piston. Special Tool DT-47796 Seal Protector For equivalent regional tools, refer to Special Tools.
2	2? Clutch Spring
3	2? Clutch Spring Retainer Caution: Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals. Note: Place the retainer on the 2-6 clutch spring and align the retainer opening with the largest gap in the case splines toward the bottom of the case. The retainer opening should be supported by a spline tooth of the case. Apply shop air to the clutch fluid feed hole in the case to verify proper piston operation. Special Tools DT-47797 Spring Installer DT-48056 Spring Compressor Bridge For equivalent regional tools, refer to Special Tools.

2-6 Clutch Piston Installation (6T30)

2-6 Clutch Piston Installation Callout Component Name 1 2? Clutch Piston Assembly Note: Position the ...

2-6 Clutch Piston Removal

2-6 Clutch Piston Removal Callout Component Name 1 2? Clutch Spring Retainer Special Tool DT-28585 Snap Ring Remo ...

Other materials:

Rocking the Vehicle to Get it Out
Turn the steering wheel left and right to clear the area around the front wheels. Turn off any traction system. Shift back and forth between R (Reverse) and a low forward gear, spinning the wheels as little as possible. To prevent transmission wear, wait until the wheels stop spinning before s ...

Brake Rotor Assembled Lateral Runout Measurement
Special Tools CH-41013 Rotor Surfacing Kit CH-42450-A Wheel Hub Resurfacing Kit CH-45101 Hub and Wheel Runout Gauge CH-45101-100 Conical Brake Rotor Washers For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. Note: B ...

Fuel Tank Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Relieve the fuel pressure. Refer to Fuel Pressure Relief. Drain the fuel Tank. Refer to Fuel Tank Draining. Lift and support the vehicle. Refer ...

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