Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Side Door Adjustment

Chevrolet Sonic Repair Manual / Body / Body Exterior / Panels / Front Side Door Adjustment



Front Side Door Adjustment

Callout

Component Name

Preliminary Procedure

Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.

1

Front Side Door

Caution:

Refer to Fastener Caution.

Procedure

  1. Loosen the front side door hinge bolt?€‰(Qty:?€‰4) to adjust the front side door.
  2. Adjust the front side door in order to obtain an even gap between the front side door and the roof, the rear door, the rocker panel and the front fender and so that the front side door is flush with the roof, the rear door, the rocker panel and the front fender.
Adjustment

  • Front side door to roof

    (a) 4.0?€‰mm ?± 1.0?€‰mm (0.16?€‰in ?± 0.04?€‰in)

  • Front side door to rear door (above belt)

    (b) 3.5?€‰mm ?± 1.0?€‰mm (0.14?€‰in ?± 0.04?€‰in)

  • Front side door to rear door (below belt)

    (c) 3.5?€‰mm ?± 0.75?€‰mm (0.14?€‰in ?± 0.03?€‰in)

  • Front side door to rocker panel

    (d) 5.5?€‰mm ?± 1.0?€‰mm (0.22?€‰in ?± 0.04?€‰in)

  • Front side door to fender

    (e) 3.5?€‰mm ?± 0.75?€‰mm (0.14?€‰in ?± 0.03?€‰in)

Tighten


25?€‰Y (19?€‰lb?€‰ft)

Front Opening Upper Cover Replacement
Front Opening Upper Cover Replacement Callout Component Name 1 Radiator Opening Upper Cover Screw (Qty:?€‰10) ...

Front Side Door Check Link Replacement
iii! Front Side Door Check Link Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. ...

Other materials:

Headlamp Housing Bracket Replacement
Headlamp Housing Bracket Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. 1 Headlamp Housing Bracket Screw (Qty:? ...

Front Bumper Fascia Air Deflector Replacement
Front Bumper Fascia Air Deflector Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement. ...

Fluid Passages (Gen 1)
Figure 1: Case - Control Valve Body Side (Left) Figure 2: Case - Pump Side (Back) Figure 3: Control Valve Body - Case Side (Left) Figure 4: Control Valve Body - Channel Plate Side (Right - No Valves) Figure 5: Pump Body - Pump Cove ...

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