Chevrolet Sonic Repair Manual: Front Side Door Adjustment

Chevrolet Sonic Repair Manual / Body / Body Exterior / Panels / Front Side Door Adjustment

Front Side Door Adjustment
Callout	Component Name
Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.
1	Front Side Door Caution: Refer to Fastener Caution. Procedure Loosen the front side door hinge bolt?€‰(Qty:?€‰4) to adjust the front side door. Adjust the front side door in order to obtain an even gap between the front side door and the roof, the rear door, the rocker panel and the front fender and so that the front side door is flush with the roof, the rear door, the rocker panel and the front fender. Adjustment Front side door to roof (a) 4.0?€‰mm ?± 1.0?€‰mm (0.16?€‰in ?± 0.04?€‰in) Front side door to rear door (above belt) (b) 3.5?€‰mm ?± 1.0?€‰mm (0.14?€‰in ?± 0.04?€‰in) Front side door to rear door (below belt) (c) 3.5?€‰mm ?± 0.75?€‰mm (0.14?€‰in ?± 0.03?€‰in) Front side door to rocker panel (d) 5.5?€‰mm ?± 1.0?€‰mm (0.22?€‰in ?± 0.04?€‰in) Front side door to fender (e) 3.5?€‰mm ?± 0.75?€‰mm (0.14?€‰in ?± 0.03?€‰in) Tighten 25?€‰Y (19?€‰lb?€‰ft)

Front Opening Upper Cover Replacement

Front Opening Upper Cover Replacement Callout Component Name 1 Radiator Opening Upper Cover Screw (Qty:?€‰10) ...

Front Side Door Check Link Replacement

iii! Front Side Door Check Link Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. ...

Other materials:

Hood Primary Latch Release Cable Handle Replacement
Hood Primary Latch Release Cable Handle Replacement Callout Component Name Preliminary Procedure Remove the front side door opening floor carpet retainer. Refer to Front Side Door Opening Floor Carpet Retainer Replacement. ...

Fuel Tank Filler Pipe Replacement
Removal Procedure Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank filler pipe bracket fastener (1). Disconnect the vent hose (2). Refer to Plastic Collar ...

Engine Coolant Temperature Sensor Replacement (Radiator)
Engine Coolant Temperature Sensor Replacement - Radiator Callout Component Name Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling. 1 Retaining ...

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