Chevrolet Sonic Repair Manual: Front Side Door Adjustment

Chevrolet Sonic Repair Manual / Body / Body Exterior / Panels / Front Side Door Adjustment

Front Side Door Adjustment
Callout	Component Name
Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.
1	Front Side Door Caution: Refer to Fastener Caution. Procedure Loosen the front side door hinge bolt?€‰(Qty:?€‰4) to adjust the front side door. Adjust the front side door in order to obtain an even gap between the front side door and the roof, the rear door, the rocker panel and the front fender and so that the front side door is flush with the roof, the rear door, the rocker panel and the front fender. Adjustment Front side door to roof (a) 4.0?€‰mm ?± 1.0?€‰mm (0.16?€‰in ?± 0.04?€‰in) Front side door to rear door (above belt) (b) 3.5?€‰mm ?± 1.0?€‰mm (0.14?€‰in ?± 0.04?€‰in) Front side door to rear door (below belt) (c) 3.5?€‰mm ?± 0.75?€‰mm (0.14?€‰in ?± 0.03?€‰in) Front side door to rocker panel (d) 5.5?€‰mm ?± 1.0?€‰mm (0.22?€‰in ?± 0.04?€‰in) Front side door to fender (e) 3.5?€‰mm ?± 0.75?€‰mm (0.14?€‰in ?± 0.03?€‰in) Tighten 25?€‰Y (19?€‰lb?€‰ft)

Front Opening Upper Cover Replacement

Front Opening Upper Cover Replacement Callout Component Name 1 Radiator Opening Upper Cover Screw (Qty:?€‰10) ...

Front Side Door Check Link Replacement

iii! Front Side Door Check Link Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. ...

Other materials:

Special Tools
Illustration Tool Number/ Description BO-594-A Hand Rivet Tongs ...

Instrument Panel Center Upper Molding Replacement
Instrument Panel Center Upper Molding Replacement Callout Component Name Preliminary Procedure Remove the instrument panel center molding. Refer to Instrument Panel Center Molding Replacement. 1 ...

Refrigerant Recovery and Recharging
Special Tools GE-45037 A/C Oil Injector For equivalent regional tools, refer to Special Tools. Warning: To prevent personal injury, avoid breathing A/C Refrigerant and lubricant vapor or mist. Work in a well ventilated area. To remove refrigerant from the A/C System, use service equip ...

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