Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Pressure Relief

Special Tools

EN-34730-91 Pressure Tester

For equivalent regional tools, refer to Special Tools.

    Warning:

    Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.

    Warning:

    Relieve the fuel system pressure before servicing fuel system components in order to reduce the risk of fire and personal injury.

    After relieving the system pressure, a small amount of fuel may be released when servicing the fuel lines or connections. In order to reduce the chance of personal injury, cover the regulator and the fuel line fittings with a shop towel before disconnecting. This will catch any fuel that may leak out. Place the towel in an approved container when the disconnection is complete.

  1. Remove the fuel injector rail cap (1).

  2. Relieve the fuel pressure. Use EN-34730-91 pressure tester  (1).
Fuel Pressure Measurement
Special Tools EN 34730?E1 Pressure Tester For equivalent regional tools, refer to Special Tools Warning: Gasoline or gasoline vapors are highly flammable. A fire could occ ...

Fuel System Cleaning
Note: If the fuel filter is plugged, the fuel tank should be inspected internally and cleaned if necessary. Drain the fuel tank. Refer to  Fuel Tank Draining. Remove the fuel ...

Other materials:

Special Tools
Illustration Tool Number/ Description EN-45059 J-45059 Angle Meter ...

Plastic Collar Quick Connect Fitting Service
Removal Procedure Warning: Refer to Gasoline/Gasoline Vapors Warning. Note: There are several types of plastic collar fuel and evaporative emission quick connect fittings used on this vehicle. Bartholomew (1) Q Release (2) Squeeze to ...

Main Shaft Assemble (Gen 1)
Special Tools 3-0207944 Main Shaft Tapered Bearing Insert Tool For equivalent regional tools, refer to Special Tools. Install the 4th gear bearing assembly (1). Note: The 3rd gear blocking ring lugs must be aligned with the 3rd/4th gear synchronizer assembly groov ...

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