Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring wrench , remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2). Discard the seal.
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN 48279 wrench, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Press ...
Fuel Tank Heat Shield Replacement
Removal Procedure
Support the fuel tank with a suitable jack.
Remove the fuel tank strap fasteners (1) and lower the fuel tank straps (2).
Remove the ...
Other materials:
Forward Collision Alert (FCA) System
For vehicles with this feature, read the following section before using it.
The Forward Collision Alert (FCA) system may help to avoid or reduce the harm
caused by front-end crashes. FCA provides a flashing red visual alert and beeps
when approaching a vehicle directly ahead too quickly. FCA al ...
Front Floor Console Cup Holder Replacement
Front Floor Console Cup Holder Replacement
Callout
Component Name
Preliminary Procedure
Remove the front floor console assembly. Refer to Front Floor Console
Replacement.
1
Front Floor Console C ...
Intake Air Pressure and Temperature Sensor Replacement
Intake Air Pressure and Temperature Sensor Replacement
Callout
Component Name
Preliminary Procedure
Remove the left front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
1
Intake ...
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