Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring wrench , remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2). Discard the seal.
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN 48279 wrench, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Press ...
Fuel Tank Heat Shield Replacement
Removal Procedure
Support the fuel tank with a suitable jack.
Remove the fuel tank strap fasteners (1) and lower the fuel tank straps (2).
Remove the ...
Other materials:
Radio Replacement (Without US8)
Radio Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel center molding. Refer to
Instrument Panel Center Molding Replacement.
1
Radio Bolts (Qty: 4)
...
Instrument Panel Lower Trim Pad Cover Replacement (With AAL)
Instrument Panel Lower Trim Pad Cover Replacement
Callout
Component Name
Preliminary Procedure
Disable the SIR system. Refer to SIR Disabling and Enabling.
1
Instrument Panel Lower Trim Pad Fastener ...
Automatic Transmission Fluid Pressure Test Hole Plug Replacement
Automatic Transmission Fluid Pressure Test Hole Plug Replacement
Callout
Component Name
1
Fluid Pressure Test Plug
Caution: Refer to Component Fastener
Tightening Caution.
Tighten
12 Y (106& ...
0.0286