Chevrolet Sonic Repair Manual: Heater and Air Conditioning Evaporator and Blower Module Removal and Installation

Chevrolet Sonic Repair Manual / HVAC / Cooling / Heater and Air Conditioning Evaporator and Blower Module Removal and Installation

Heater and Air Conditioning Evaporator and Blower Module Removal and Installation
Callout	Component Name
Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement. Disconnect the HVAC module electrical connectors. Remove the air conditioning evaporator hose assembly from the thermal expansion valve. Refer to Air Conditioning Evaporator Hose Assembly Replacement. Remove the heater outlet hose if equipped. Refer to Heater Outlet Hose Replacement. Remove the heater inlet hose if equipped. Refer to Heater Inlet Hose Replacement.
1	Heater and Air Conditioning Evaporator and Blower Module Fastener Caution: Refer to Fastener Caution. Tighten 22 Y (16 lb ft)
2	Heater and Air Conditioning Evaporator and Blower Module Assembly

Heater and Air Conditioning Evaporator Case Replacement

Air Conditioning (A/C) Evaporator Case Assembly Replacement Callout Component Name Preliminary Procedure Remove the instrument pane ...

Air Conditioning Evaporator Thermal Expansion Valve Replacement

Air Conditioning Evaporator Thermal Expansion Valve Replacement Callout Component Name Preliminary Procedure Recover the refrigeran ...

Other materials:

Front Side Door Window Switch Bezel Replacement (Left Side)
Front Side Door Window Switch Bezel Replacement Callout Component Name Preliminary Procedure Remove the front side door trim. Refer to Front Side Door Trim Replacement. 1 Front Side Door Window S ...

Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Ensure that the steering wheel is set in a straight ahead position. Loosen the tie rod jam nut (1). Adjust the toe to specification by turning the inner tie rod (2). Refer to Wheel Alignment Specifications. Caution: Refer to Fastener Caution. Tighten the t ...

Water Pump Installation
Clean the sealing surfaces and the 3 coolant pump threads. Install NEW gasket. Caution: Refer to Fastener Caution. Caution: Refer to Torque-to-Yield Fastener Caution. Install the coolant pump (1). Install 5 NEW bolts (2) and tighten to 8& ...

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