Chevrolet Sonic Repair Manual: Heater and Air Conditioning Evaporator and Blower Module Removal and Installation

Chevrolet Sonic Repair Manual / HVAC / Cooling / Heater and Air Conditioning Evaporator and Blower Module Removal and Installation

Heater and Air Conditioning Evaporator and Blower Module Removal and Installation
Callout	Component Name
Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement. Disconnect the HVAC module electrical connectors. Remove the air conditioning evaporator hose assembly from the thermal expansion valve. Refer to Air Conditioning Evaporator Hose Assembly Replacement. Remove the heater outlet hose if equipped. Refer to Heater Outlet Hose Replacement. Remove the heater inlet hose if equipped. Refer to Heater Inlet Hose Replacement.
1	Heater and Air Conditioning Evaporator and Blower Module Fastener Caution: Refer to Fastener Caution. Tighten 22 Y (16 lb ft)
2	Heater and Air Conditioning Evaporator and Blower Module Assembly

Heater and Air Conditioning Evaporator Case Replacement

Air Conditioning (A/C) Evaporator Case Assembly Replacement Callout Component Name Preliminary Procedure Remove the instrument pane ...

Air Conditioning Evaporator Thermal Expansion Valve Replacement

Air Conditioning Evaporator Thermal Expansion Valve Replacement Callout Component Name Preliminary Procedure Recover the refrigeran ...

Other materials:

Special Tools
Illustration Tool Number/ Description EL 35616-F J 35616 Terminal Test Kit ...

Timing Belt Replacement
Special Tools EN-6333 Timing Belt Tensioner Locking Pin EN-6340 Camshaft Locking Tool For equivalent regional tools, refer to Special Tools. Removal Procedure Note: If the timing belt is being replaced due to the maintenance schedule interval, then the timing belt t ...

Timing Belt Tensioner Installation
Special Tools EN-45059 Angle Meter Clean the timing belt tensioner thread. Install the timing belt tensioner (2). Caution: Refer to Fastener Caution. Caution: Refer to Torque-to-Yield Fastener Caution. Install a NEW timing belt tensioner bolt (1) a ...

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