Chevrolet Sonic Repair Manual: Hydraulic Brake System Description and Operation
- System Component Description
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The hydraulic brake system consists of the following:
- Hydraulic Brake Master Cylinder Reservoir
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Contains a supply of brake fluid for the hydraulic brake system.
- Hydraulic Brake Master Cylinder
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Converts mechanical input force into hydraulic output pressure.
Hydraulic output pressure is distributed from the master cylinder through two hydraulic circuits, supplying diagonally-opposed wheel apply circuits.
- Hydraulic Brake Pressure Balance Control System
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Regulates brake fluid pressure delivered to hydraulic brake wheel circuits, in order to control the distribution of braking force. Pressure balance control on non-ABS equipped vehicles, is achieved through a proportioning valve assembly. Pressure balance control on ABS equipped vehicles, is achieved through electronic brake distribution (EBD), which is a function of the ABS modulator.
- Hydraulic Brake Pipes and Flexible Brake Hoses
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Carries brake fluid to and from hydraulic brake system components.
- Hydraulic Brake Wheel Apply Components
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Converts hydraulic input pressure into mechanical output force.
- System Operation
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Mechanical force is converted into hydraulic pressure by the master cylinder, regulated to meet braking system demands by the pressure balance control system, and delivered to the hydraulic brake wheel circuits by the pipes and flexible hoses. The wheel apply components then convert the hydraulic pressure back into mechanical force which presses brake linings against rotating brake system components.
Hydraulic Brake System Bleeding (Pressure)
Special Tools
CH-29532 Diaphragm Type Brake Pressure Bleeder
CH-35589-A Brake Pressure Bleeder Adapter
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid ...
Hydraulic Brake System Flushing
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid Effects on Paint and Electrical Components
Caution.
Inspect the brake fluid for the following conditio ...
Other materials:
Headlining Trim Panel Replacement (Sedan without Sunroof)
Headlining Trim Panel Replacement
Callout
Component Name
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish trims.
If the material is damaged ...
Tire-to-Wheel Match-Mounting (Vectoring)
Note: After remounting a tire to a wheel or after replacing a tire
and/or a wheel, remeasure the tire and wheel assembly runout in order to verify
that the amount of runout has been reduced and brought to within tolerances.
Ensure that the tire and wheel assembly is properly balanced ...
3-5-Reverse and 4-5-6 Clutch Housing Assemble (6T30/40/45/50 - Gen 2)
Table 1:
4?? Clutch Piston Installation
Table 2:
4?? Clutch Fluid Dam Installation
Table 3:
3? Reverse Clutch Plates Installation
Table 4:
Reluctor Wheel and Piston Installation
Table 5:
4?? Clutch Plates Installation
Table 6:
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